http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/RSS.ashxDanfoss Drives PagesTue, 29 Sep 2009 16:10:12 +0200http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=1http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=1MAKING MODERN LIVING POSSIBLE New photo VLT® HVAC Drive For HVAC it has to be VLT®2009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=2http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=2The HVAC Drives Specialists Danfoss has been at the forefront of the drives industry for more than 40 years and was the first to develop a comprehensive understanding of the HVAC market and its drive needs. Danfoss was the first drives provider to develop drives dedicated to HVAC applications and a dedicated HVAC organisation applying drive technology to save energy and reduce C02 emissions in HVAC applications. VLT® drives therefore meet the ever increasing demands for intelligent solutions, comfort and energy saving within the HVAC market sector. In everything we do, Danfoss is a clean tech company. The VLT® HVAC Drive includes: • >98%basicenergyefficiency • AutomaticEnergyOptimisation • User-friendlyoperation • Programmingin27languages Save money Themodulardesignenablesthe usergreaterflexibilitytoselectfrom arangeoffunctionalperformance requirementstosecurethebestcost advantagefortheirapplicationneeds. Easy commissioning • Applicationmenus • Quickmenu • MotorRotationCheck • PID-autotuning High ambient temperature TherobustVLT®HVACDriveis design edtoworkatmaximumoutput inanambienttemperatureupto 50°C.Athighertemperatures,the drive will continue operation with lowerperformance. Automaticderatingenablesreduced operationforaperiodoftimestillat higherambienttemperaturesto maintainoperationoftheHVAC system. 22009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=3http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=3Maintenance free Duetoaseriesofself-protecting andmonitoringfeaturesandahighly durablemechanicaldesign,the VLT®HVACDriveismaintenancefree, exceptforgeneralcleaning. Noreplacementofinternalfansor capacitorsisrequired. Save space Duetoitscompactdimensions,the VLT®HVACDriveiseasilymounted insideaHVACunitorpanel,reducing overallenclosurecostsandfreeingup panelbackspaceforotherdevices. Fire Override Mode FireOverrideModehelpskeepfire escaperoutesfreeofsmoke,over- ridesthedrive’sself-protecting featuresandkeepsthedrivenequipmentrunningaslongaspossiblein theeventoffire. ActivatingFireOverrideModewill ensuretheVLT®HVACDriveignores “soft“faultsandalarmstocontinue operationduringessentialservices suchasa“fire”command. Save cabinet Weofferastandard&integratedIP55 protectionclassequaltothatofthe motor. Thiseliminatesthecostofaseparate enclosure and saves on the additional installation costs associated with installationinaremotelocation. IP 66 for harsh environments IP66enclosureoptionforharsh environments.Thistoocaneliminate thecostofaseparateenclosureand reduce the installation costs associatedwithremoteinstallation. EMC & network protection FullyintegratedEMCfilterseliminate thecostofinstallingexternalEMC filtersandsecurethehighestintegrity &fullytestedEMCperformance. AllversionsofVLT®HVACDrivecomplyasstandardwithEMClimitsA2 accordingtotheEN55011norm. AllA1andBfilteroptionsareavailablefactorybuilt-in. ThestandardintegratedDCcoilsalso ensurelowharmonicloadonthe networkwithinEN61000-3-12and increasethelifespanoftheDClink capacitors.Theyalsoensurethatthe drivecanoperatemotorstotheirfull performance. Forfurtherprotectionagainstharmonicdisturbancesofthesupply grid,Danfossprovidespassivesolutionssuchas12/18pulsesolutions andAdvanvedHarmonicFilters(AHF) aswellasactiveharmonicmitigation. Active solutions Danfossalsoprovidesactivesolutions suchasLowHarmonicDrives,combiningstandarddriveswithanactive filterandstand-aloneVLT®Advanced ActiveFilters. Provenreliability ThefirstVLT®HVACDrive–the VLT®100from1983–hasproven the reliabilityofVLT®drives. OriginalVLT®HVACDrivesinstalledin 1983arestillfunctioningreliablyover 20yearslater. VLT® Micro Drive VLT® 5 VLT®100 VLT®1000 VLT® 3000 HVAC VLT® 2000 VLT® 3500 HVAC VLT® 5000 VLT®5000book VLT® 6000 HVAC VLT® Drive Motor FCM 300 VLT®2800 VLT® FCD 300 VLT®AutomationDrive VLT® HVAC Drive VLT®AQUADrive VLT®High Power Drives 1968 1983 1988 1989 1993 1996 1998 2000 2004 2006- 32009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=4http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=4VLT®HVACDriveforGreenBuildings Danfoss commitment Danfoss’longexperienceinapplying drivesinHVACsystemshasenhanced itsabilitytooffera“BestinClass” technicalexpertiseinintegratingthe driveintotheoverallsystemdesignto extractthemaximumvaluefromyour initialinvestmentandoptimisethe operationalsavingsperformance. The21stCenturyfocuson energy efficiencyisnotnewasregards energysavingbuttheemphasison theconsequencesofwastedenergy andtheover-useoffossilfuelstoproduceenergyistopoftheagenda. ClimateChangeisseenasacostto thehumanracemorethansimplya financialcost. Save energy and CO2 emission VLT®frequencyconverterssavemore than20millionMWhenergyglobally eachyear.Thisisequivalenttothe annualelectricityconsumptionof 5millionhouses. Thisenergysavinghasanimpacton the annual CO2emissions−areductionof12milliontons! Performance of the building Todaytheprimefocusisonthe overallperformanceofbuildingsand thisincludesdesign, construction, efficiency,sustainabilityandthe environmentalimpactofthese buildingsinthefuture. Energyefficientproductsformpart ofthisoverallplan.Inmostcountries around the world this is now realised intheevaluationofhighperformance buildingsunderthebannerLEED. A wealth of knowledge The various applications incorporated withinhighperformancebuildings arewellunderstoodbyDanfossand asglobalmarketleaderwehavebuilt awealthofknowledgeandunderstandingoftheapplicationsand developedproductsandtechnology toensurewemeetanddetermine futuretrendsinthisindustry.40 yearsofexperienceinthisbusiness hasmadetheVLT®HVACDrivethe industrybenchmark. Premier drive in the market TheefficiencyoftheVLT®driveandits built-infeaturesmaketheVLT®HVAC Drivethepremierdriveinthemarket today. Danfossapplicationandindustry knowledgewillensurethattheinvestmentmadeinVLT®drivesprovidesa qualifiedreturn. 42009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=5http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=5Financial incentives are just as importantasmoralincentivesto makepeoplechooseenergyefficient solutions. Reliable and cost effective Correct drive selection is critical to reliability.Productsthatintroduce unacceptablelevelsofRFIorharmonicsintoabuildingcanprovehighly problematicandcostlyinadditionto breakinglegislativeregulations. Danfoss’manyyearsofexperiencein theapplicationofVLT®drivesandin theHVACindustryinparticular,has resultedinaglobalteamfocusedon deliveringthebestdrivessolution, ensuringtotalsecurityofyourinvestment. Minimum impact on the environment HavingchosentofitaVLT®driveas partofthebuildingcontrolarchitecture,thelifetimesustainabilityofthis productisanimportantaspect. Newregulationsareforcingmanufacturerstolookathowtheymanufacture,whattheymanufactureandwith whatmaterials. Aretheyharmfultomake?Arethey harmfultodisposeofattheirend-oflife?RoHS,WEEEDirectives,ISO14001 are all standards and directives createdtoensuretheminimumimpact ontheenvironment. Energy monitoring The VLT® HVAC Drive provides a completerangeofenergyconsumptioninformation.Choosetodivide absoluteenergyconsumptioninto hours,daysorweeksorchooseto monitoraloadprofilefortheapplication. Cleanpowersupply VLT® HVAC Drive introduces a minimumofRFIorharmonic pollutionintothebuildingand avoidsproblematicand,insome countries/regions,performance outsideoftheirregulations. VLT®HVACDriveisareliableand costeffectiveinvestment. DC coils reduce harmonic noise and protect the drive. Also EMC filters are integrated (meets EN 55011 A2, A1 or B). OptimisedEMCenvironment Optimum EMC protection coupled with integrated harmonic filters ensures that the optimum EMC environment and cleanest power supplies are maintained throughout the operational lifetime of the system, negating any reduction in lifecycle costs. VLT®HVACDrivemeetstheproductstandardEN61800-3regarding EMCwithoutadditionalexternal componentsevenwithlongmotor cables–andcorrespondstotheEMC guidelines2004/108/EC,offeringperformancesuperiortootherdrives. Criticalforpracticaluseiscompliance withtheenvironmentstandard EN55011,ClassB(residential)and ClassA1(industrialarea). Thisensuresreliableplantoperation throughfullcompliancewithallEMC requirementsandproductstandards, prescribedwarningsandrestrictions. Onthepowerside,integratedchokes minimisethenetworkeffectsdramaticallyandthusmaintainoperation withinthelimitsofEN61000-3-12. Thefullydimensionedintermediate circuitmakestheVLT®HVACDrive stableandhighlydynamiceven duringshortsupplyvoltagedropsor otherpoornetworkconditions. Limits according to EN 55011 Categories according to EN 61800-3 Comparison of limits EN 55011/61800-3 Class B C1 ClassA1 C2 Class A2 C3 ExceedingclassA2 C4 52009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=6http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=6Benefitsofownership Total Cost of Ownership is an organisation’s total cost of acquiring, operating and maintaining a system through a given lifecycle. TotalCostofOwnershipincludes initialacquisitioncostand operating cost.Throughitstechnologyand experience,Danfosscantransform thisintothe“BenefitofOwnership”. Weunderstandtheneedsofour customersoperatingtheir facilitiesin acompetitiveenvironmentwhich requirestotalsystemcosteffective nessandhighestefficiencyindaily operationswithenvironmental sustainability. Dedicated HVAC organisation Customerassurancestemsfrom Danfoss’dedicatedandhighlyexperiencedHVACsupportteam. Ithasthedepthofunderstandingin HVAC applications that ensures the maximumbenefitisextractedfrom thecustomers’investmentinVLT® drivesystems. • ExtensiveHVACfunctionstoreduce othersystemcomponents • ExtendableI/Otoreducetotal BAS costs • Easeofinstallationandset-up Reducing operating costs • Minimum98%efficiency • Energymetering • AutomaticEnergyOptimisation • Designlifetimeof10years • Danfosslegacyandhistoryin HVAC applications • IPenclosuresandoptional conformalcoatingtoprovide robust& reliableperformancein theharshestofenvironments • 50°Cambienttemperaturewithout derating • Autoderatefunctions • Broadestrangeofdrive andmotorprotection • Maintenancefreedrive • Systemdiagnostics Costs Investment Energycosts Disposal costs Operationandmaintenance Time Reducing acquisition costs • FullyintegratedEMC&Harmonic compliantsolution • IP55/66 62009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=7http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=7Enhanced advanced monitoring Enhanced advanced application monitoringfunctionalityforfans allowsyoutokeeptrackofthestatus ofpumpsandcompressors.Thiscan meanincreasedlifetime,reduced maintenancecosts,andlessdowntime. Supporting software tool Softwaretoolsareavailabletohelp designasystemwithminimalharmonicsandbestenergyefficiency. Protection mode Assoonasthesystemdetectsa criticalstatus(e.g.over-currentor overvoltage)thefrequencyofthe VLT®HVACDrivewillautomaticallybe reducedandthemodulationprocess adjusted. DuetoitsabilitytolimititsswitchingoperationstheVLT®HVACDriveis extremelyreliableandrobust. Theprotectionmodewill–ifallowable–endafter10secondsandthe frequencywillberestoredunder control. Minimum 98% efficiency The VLT® HVAC Drive sets new standardswithaminimum98%efficiency atfullload.Thisreducesinitialcosts andoperatingcostsduetothe smallerheatload/airconditioning requirementintheswitchroom/plantroom,therebymaximisingenergy efficiency.EverykWoflossesrequires another~0.5kWofenergytoremove theheat. Installed in an air conditioned switchroom,lowerlossescaneasilyresult inoperatingcostsavings>5%–10% ofthecostofthedriveeveryyear (basedonatypicalloadprofile,with thedriveoperating24/7).Alsoenergy consumptionandCO2emissionis reduced. High Ambient Temperatures VLT®HVACDriveisdesignedto operateinambienttemperatures up to 50o C with an autoderate capabilityforhighertemperaturesinorder tomaintainreducedoperationin extremeclimateconditions. Inmostcases,theVLT®HVACDrive will handle the situation without needingattention. VLT®HVACDrivewillmanagethe lossofamainsphaseorahighmains imbalancebyautoderatingspeedand loadtomaintainaperiodofreduced operation,enablingtechniciansto respondtothesituation. Our goal is the highest efficiency with the lowest energy consumption and with the lowest overall system cost for our customers = “The Benefit of Ownership”. 72009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=8http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=8ThemodularVLT®HVACDrive TheVLT®HVACDriveisbuilton Danfoss’modularconcept.Real plug-and-playaddingandexchangingofoptions.Justupgradeinstead ofbuyinganewdrive. 5 1 8 2 Fieldbus option • BACnet • LonWorks • Profibus • DeviceNet Local Control Panel (LCP) Choosenumerical, graphicalornodisplay I/O option • GeneralPurposeI/O (3DI+2AI+2DO+1AO) • AnalogueI/Ooption (3AI(0–10V/PT1000/ NI1000)+3AO(0–10V)) • Relayoutput(3xrelays) 24 V supply option RFI filter Built-inRFIfilterforlong motorcablescompliantwith theIEC61800-3andEN55011 standards. AC mains disconnect (Factorymountedoption) Input mains option Variousinputplateconfigurationsareavailableincludingfuses, mainsswitch(disconnect),orRFI filter.Inputplatesarefieldadaptableif optionsneedtobeadded after installation. 8 1 2 3 3 9 4 7 4 5 The modular design of the VLT® HVAC Drive allows even highly customised drives to be mass produced and factory tested. Plug-and-play options make upgrading easy and ensure flexibility. 6 6 7 Unique cooling concept • Noambientairflowoverthe electronicsupto90kW • Above90kW,designedwith backchannelcooling(85%heat dissipatedviabackchannel) Durable in aggressive environments InsomeHVACapplications,itis recommendedtoprotectthe drivewithcoatedPCB’s.VLT® HVACDriveisdesignedforlevel 3C2accordingtoIEC60721-3-3. Protectionlevel3C3isoptionally deliveredfromfactory. Theoptionofferssignificantly improvedprotectionagainst chlorine,hydrogensulphide, ammoniaandothercorrosive environments. VLT® quality up to 1.2 MW TheVLT®HVACDriveisavailable from1.1kWto1.2MW. Driveexperiencesince1968lies behindtheintelligentdesignof VLT®drives. Allenclosuresaremechanically designedwithfocuson: • Robustness • Easyaccessandinstallation • Intelligentcooling • Highambienttemperatures 9 82009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=9http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=9OptimisingEnergySavings Automatic Energy Optimisation ThestandardfeatureAEOprovides optimisedmotormagnetisationatall speedsandloads. Thisoptimisationprogramincreases theenergysavingsgainedbyapplyingvariablespeedcontrol. Automatic Motor Adaptation Enterthenameplatedata,andVLT® HVACDriveautomaticallyadjuststo themotor. Suitable for “follower” operation Thedrive’smodularstructuremakesit suitablefor“follower”operation masteredbyBMS,PLC’sorDDCs. Automatic Energy Optimisation Startwithhighacceleration AEO-adjustment Speed Automaticload adjustment Motorvoltage Motor current Theopencommunicationsdrive TheVLT®HVACDriveintegratesand communicatesseamlesslywithall HVACdevices,masteredbyBuilding ManagementSystemsviathefieldbus.HVAC-specificfeaturesmakeit economical,flexibleanduser-friendly andmakeHVACoperationsimple. Improve system performance VLT®HVACDriveuseslimitednetworkbandwidth,anditrequiresless resources in the DDC controller due tothesupportofalarmandevent notification. Thiscanreducetrafficbymorethan 50%comparedtootherdrives. ForVLT®HVACDriveitispossibleto read all inputs and control all the outputsonI/Ooptions.Availableas standardaswellasintheoptions. Thismeansthatwhenintegratinga VLT® HVAC Drive into the control systemitispossibletosavemore physicalI/Opoints. Detailed information about warnings and alarms VLT®HVACDrivehaspointsgiving detailedinformationaboutalarms andwarnings.DDCcontrollerscan monitortheseandseewhenan alarmorwarningoccursandwhyit occurred. Embedded fieldbuses • ModbusRTU(std.) • FCprotocol • N2Metasys • FLNApogee Optional fieldbuses • BACnet • Profibus • Devicenet • LonWorks BACnet® TheVLT®BACnetoptionisaplugand-playsolutionthatoptimises theuseofVLT®HVACDrivetogether withbuildingmanagementsystems usingtheBACnet®fieldbus. VLT®HVACDrivehasobjectsdefined toaccept3separatefeedbacks transmittedoverBACnet. Thisoptionmakesiteasytocontrol ormonitorpointsrequiredintypical HVACapplications. Listed by BTL ListingbyBTLmeanspassing comprehensiveandlong-lasting testsattheBTLlaboratories,which ensuresthatthefunctionwillwork togetherwithanyotherBLT-listed equipment. 92009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=10http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=10Perfectforallconditions VLT®drivesareavailableinIP20enclosures, optimisedforinstallationinpanels Theinstallationvolumeand/orthe mountingsurfacesarereducedby upto60%comparedtotheprevious series. Thefunctionalsectionsnevertheless fulfilthehighestrequirementseven forapplicationswithhighoverload, longmotorcablesandambient temperaturesupto50°C(55°Cwith derating). Optimised design Optimisedefficiencyand intelligent coolingtechnologymakefora compactandservice-friendlydesign. Supplementaryequipmentsuchas EMCfilters,harmonicssuppression andbrakemodulesareintegrated intotheenclosure. Save installation time TheIP20seriesisdesignedforeasy accessibilityandtime-savinginstallation.Mechanicalfasteningpoints areeasytoaccessfromthefronteven withautomatictools. Allterminalsaresufficientlydimensionedandclearlymarked.Oneneeds onlyloosenafewscrewstogettothe terminals. Accessoriesforbondingofscreened cablesareincluded.Thecompact enclosuresareeasiertoinstall.Thisis importantespeciallywithinexisting installationswithpooraccessibility. Anextensiverangeofoptionsandaccessoriesisavailable,optimisingthe drivefortherespectiveapplication. Intelligentheatmanagement Totalseparationbetweencoolingair and electronics protects the electronicsandallowsforsolutionswhere heatisremovedfromoutsideofthe cabinets. WithVLT®HVACDrive,aflangedheat sinkkitisavailableformountingthe driveinthebackplateofacabinet withoutaccessingtheelectronics. Eliminatingairflowovertheelectronicsincreaseslifetimeandcontaminantsareexcludedfromthedrive. Backchannelcoolingminimisesheat lossincreasingenergyefficiency,a significantbenefitathighpowers. Variablecoolingmethodsfordifferentbenefits 102009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=11http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=11Highreliabilityeveninharshenvironments All VLT® HVAC Drive versions have manganesephosphorrearbodies. IP66encloseddrivesaresuitablefor installationindemandingenvironments(e.g.coolingtowers). Coolingairiskeptoutsidethedevice topreventanypollutionoftheelectronics.Thesurfacesaresmoothand caneasilybecleaned. TheIP55/66seriesaredesignedfor easyaccessibilityandtime-saving installation. Furthermore,allcomponentssuchas EMCfiltersforcompliancewith EN55011,classA1/B,aswellasthe DCcoils,areprotectedinsidethe drive. Becauseofthehigh-densityintegration,thetighthousingsofVLT®HVAC Drivearesignificantlysmallerwhen comparedtootherdrivesofthesame performance. Thecablesaremountedsecurely throughglandsinthebaseplate. The VLT® HVAC Drive is also available with a mains switch option. This switch interrupts the mains supply and has a free useable auxiliary contact. An external watertight USB plug connected to the control card inside IP 55/66 enclosures makes USB access easy. 112009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=12http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=12Realisingthetruesavingspotential VLT® Energy Box software is the most modern and advanced energy calculation tool available. ItallowsenergyconsumptioncalculationsandcomparisonsofHVACfans, pumpsandcoolingtowerapplicationsdrivenbyDanfossdrivesand alternativemethodsofflowcontrol. Theprogramcomparesthetotal operationcostsofvarioustraditional systemscomparedtooperationofthe samesystemwithaVLT®HVACDrive. WiththisprogramitiseasytoevaluatethesavingsbyinstallingaVLT® HVACDriveoverothertypesof capa citycontrolsystemsinbothnew installationsaswellasretrofitsituations. Complete financial analysis VLT®EnergyBoxprovidesacomplete financialanalysisincluding: • Initialcostforthedrivesystemand thealternativesystem • Installationandhardwarecosts • Annualmaintenancecostsand anyutilitycompanyincentivesfor installationofenergyconservation products • Paybacktimeandaccumulated savingsarecalculated • Uploadofrealenergyconsumption (kWh)anddutycyclefromthe VLT® HVAC Drive VLT®EnergyBoxmakesitpossible tocapturerealenergydatafrom thedrivesandtomonitorenergy consumptionandoverallsystem efficiency. Energy audit The VLT® HVAC Drive coupled with theEnergyBoxsoftwareenablesthe packagetobeusedastheEnergy Auditequipmentforbothestimation andvalidationofsavings. VLT®HVACDrivecanbeinterrogated remotelyforfullenergydata,making iteasytomonitoryourenergysavings andreturnoninvestment.Monitoringviafieldbusoftenmakesenergy metersomissible. 122009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=13http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=13ManagingHarmonics Harmonicdistortionofthe supply gridisanincreasingproblem,caused mainlybyelectronicpowerdevices, includingfrequencyconverters, drawingnon-sinusoidalcurrent fromthemainssupplyandcreating harmonicdistortionofthesupply voltageasaresultofthesupply impedance. Danfoss’HarmonicCalculationSoftwaremakesitpossibletocalculate theextentoftheseharmoniccurrents attheplanningstageandtoplan countermeasures. Currentstandards(EN50106)are includedinthesoftwareanalysis andthesoftwareitselfcanquickly andeasilybedownloadedfrom www.drives.danfoss.com. Datacanbeentered,storedandrecalledprojectbyproject.Ataclickthe softwarepresentsaclearoverviewof each project and data is presented in bothtabularandbar-chartformats. Typicalwithoutfilter With AHF Withoutfilter With AHF Thiscanbeparticularlyvaluable wherethepowersupplyisbackedup withemergencygenerators,which havepoorertolerancetonon-sinusoidalcurrents. Harmonic disturbance with and without AHF filter. 132009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=14http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=14Theuserinterface 1 – developed with HVAC user participation Graphical display Internationallettersandsigns Graphicaldisplaywithbar-charts Easyoverview 27languagesselection iFawardeddesign Illumination – Relevantbuttonsareilluminated when active – OtherLEDsindicatethestatusof the drive 4 – – – – – 2 1 2 Menu structure – Basedonthewellknownmatrixsystemintoday’sVLT®drives – Easyshortcutsfortheexperienced user – Editandoperateindifferent set-upssimultaneously Other benefits – Demountableduringoperation – Up-anddownloadfunctionality – IP65ratingwhenmounted in a panel door – Upto5differentvariables visibleatatime – Manualspeed/torquesetting – 100%userdefinedinformation and size 3 5 3 6 4 Quick Menus – ADanfoss-definedQuickMenu – Auser-definedQuickMenu – AChangesMademenulists theparametersuniquetoyour application – AFunctionSetupmenuprovides quickandeasyset-upforspecific applications – ALoggingmenuprovidesaccess tooperationhistory 5 Intuitive functions – Info(“onboardmanual”) – Cancel(“undo”) – Alarmlog(quickaccess) 6 Theuserinterfacemaybemounted remotelyonacontrolpanelfascia. Thisenablesfulladvantagetobe takenoftheLCP,eliminatingthe needforadditionalswitchesand instrumen tation. Three panel options: Graphical, numerical, blind cover. The VLT® HVAC Drive is controlled locally via a control panel. This is plugged in directly or connected via a cable. The VLT® HVAC Drive can be remote-commissioned and monitored via a USB cable or fieldbus communication. Special software is available: Wizards, Data transfer tool, VLT® Set-up Software MCT 10, and Language changer. 142009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=15http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=15VLT®MotionControlToolMCT10 Set-upsoftwareprovideseasycontrol ofdetailsaswellasageneraloverviewofdrivesystems,largeorsmall. Thetoolhandlesalldrives-related data. Explorer-like interface TheMCT10softwarefeaturesan explorer-likeinterfacedesignand functionalitytoeasebothuseand learningofthefacilities. More efficient service organisation • Scope&logging:Analyse problemseasily • Readoutalarms,warningsand faultloginoneview • Compareasavedprojectwithan on-linedrive More efficient commissioning • Off-linecommissioningoffsite • Save/send/mailprojectsanywhere • Easyfieldbushandling,multiple drivesinprojectfile.Enablesservice organisationtobemoreefficient Basic • Scope&Graph • Alarmhistoryinsavedprojects • GraphicalTimebasedActions, Preventive Maintenance and Basic Cascade Controller • Multiplefieldbussupport Advanced • Nolimitationinnumberofdrives • Motordatabase • Real-timeloggingfromdrive • Sensorlesspumpcontrol Two modes On-line and off-line mode Intheonlinemode,youworkwiththe actualsetupofthedrivesinquestion. Youractionswillhaveimmediate effectontheperformanceofthe drive(s). Project oriented Inprojectmodeyouworkwiththe driveparametersasa“virtual”set-up. Thisallowsyoutoadjustthewhole systembeforeyouimplementitinto thedrivesandputitinaction.In projectmodeyoucansetthesystem upevenbeforethedrivesare installed.Asinglecommandwill updatethewholesystem.Incasea driveisexchanged,itiseasilysetup toperformexactlyasitspredecessor. Connections • USB • RS485 152009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=16http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=16Enhancedsafetybuilt-in Fresh air in Speed Easy to open doors Differential pressure Mains switch option Thisswitchinterruptsthemainssupplyandhasafreeuseableauxiliary contact.Themainsswitchensuresthe safetyofstaffduringmaintenance andcleaningoperations. Themainsswitchoptionalsoreduces theassemblycost.Theswitchcanbe securedagainstunauthorisedaccess withthreedifferentlocks. Fire Override Mode Activatingthefunction“Fire-mode” within the VLT® drive ensures secure and continued operation within applicationssuchasstair-well pressurisation,carparkexhaustfans, smokeexhaustandessentialservice functions. Clearly indicated Thefiremodeisclearlyindicatedin thedisplaytopreventanyconfusion. Whenset,thedrivewilloverrideself protection and will continue operationdespitethepossibilityofperma- nentdamageincaseofover-heating oroverload.Thevitalgoalistokeep themotorrunningevenifitmeans self-destruction. Mains bypass Ifamainsbypassisavailable,theVLT® HVACDrivewillnotonlysacrificeitself incaseofanextremecondition,but isabletobypassitselfandconnect themotordirectlytomainsandthis waykeepoperationgoingaslongas powerisprovidedandthemotoris functioning. Typical application Smokeextractionfromtraffictunnels, subwaystations,stairwells. 162009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=17http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=17Dedicatedpumpfeatures The VLT® HVAC Drive offers a vast numberofpump-specificfeatures developedincooperationwithOEMs, contractorsandmanufacturers aroundtheworld. Embedded Pump Cascade Controller ThePumpCascadeControllerdistributesrunninghoursevenlyacrossall pumps,keepswearandtearon individualpumpstoaminimumand ensuresthatallpumpsareingreat shape. Vital water supply Vitalwatersupplycanbeassuredin theeventofleakageorabrokenpipe. Forexampleoverloadisprevented byreducingspeed–andsupplyis securedatlowerflow. Sleep Mode InSleepModethedrivedetectssitua- tionswithlowornoflow.Insteadof continuousoperationitbooststhe systempressureandthenstopsto saveenergy.Thedrivestartsautomaticallywhenthepressurefalls belowthelowersetpoint. 1 Dry Pump Protection and End of Curve DryPumpProtectionandEndof Curve relate to situations where thepumprunswithoutcreating thedesiredpressure–aswhena wellrunsdryorapipeleaks.The drivesetsoffanalarm,shutsoff thepump,orperformsanother pre-programmedaction. Auto tuning of the PI controllers WithautotuningofthePIcon trollers,thedrivemonitorshowthe systemreactsoncorrectionsmade bythedrive–andlearnsfromit, calculatethe“P”and“I”valvesso thatpreciseandstableoperation isachie vedquickly. This applies to each PI controller in the4-menusetsindividually.Exact PandIsettingsatstart-upwillnot benecessary–whichlowersthe commissioningcosts. 3 2 Flow compensation Significantenergysavingsand reduced installation costs are providedbyflowcompensationin bothfanandpumpssystems. Apressuresensormountedclose tothefanorpumpprovidesa referenceenablingpressuretobe keptconstantatthedischargeend ofthesystem.Thedriveconstantly adjuststhepressurereferenceto followthesystemcurve. No/low flow Anoperatingpumpwillnormally consumemorepowerthefasterit runs–accordingtoacurve determinedbythepumpand applicationdesign.VLT®HVAC Drive will detect situations where thepumprunsfastbutisnotfully loaded–andtherebynotconsumingadequatepower.Thisisthe casewhenwatercirculationstops, thepumprunsdryorwhenpipes leak. 4 1 2 3 4 172009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=18http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=18Dedicatedfanfeatures User-friendly,distributedintelligence andreducedpowerconsumptionare beneficialforfanapplications. Velocity-to-flow conversion TheVLT®HVACDriveisabletoconvert velocitypressuresensorvaluesinto flowvalues.Operatorscantherefore setthedriveuptoprovideafixed floworfixeddifferentialflow.Thisway bothcomfortandenergyconsumptionareoptimised.Usingapressure sensorinsteadofaflowsensorsaves money. Intelligent AHU functions TheVLT®HVACDrivehandleslogical rulesandinputsfromsensors,real- timefunctionality,andtime-related actions.ThisenablestheHVACDrive tocontrolawiderangeoffunctions, including: • Weekendandworking-day operations • CascadedP-PIfortemperature control • Multi-zone“3”control • Flowbalancingbetweenfresh and outlet air • Beltmonitoring Fire Override Mode Fire Override Mode prevents the VLT®HVACDrivefromstoppingfor self-protectingreasons.Inthismode itwillcontinuevitalfanoperation regardlessofcontrolsignals,warnings oralarms. Extends BMS capacity WhenintegratedintotheBMSnet- work,alltheHVACDriveI/Opointsare availableasremoteI/Ostoextendthe capacityoftheBMS.Forexample, roomtemperaturesensors(Pt1000/ Ni1000)canbedirectlyconnected. (Individualsetpoints/feedbacks) • 1PIDfortheclosedloopcontrolof themotorconnectedtothedrive • 3PIDforexternalclosedloopcontrolofHVACequipment • Auto-tuningofall4PIDloops • Eliminatestheneedfor other controllers Resonance Monitoring Bypressingafewbuttonsonthe LocalControlPanelthedrivecanbe settoavoidfrequencybandsatwhich connectedfanscreateresonancesin theventilationsystem.Thisimproves buildingcomfort. Stairwell Pressurisation Intheeventoffire,theVLT®HVAC Drivecanmaintainahigherlevelof air pressure in stairwells than in other partsofthebuildingandensurethat fireescapesremainfreeofsmoke. Lower AHU costs TheVLT®HVACDriveisfittedwitha built-inSmartLogicControllerand4 auto tune PID controllers and can controlairhandlingfunctionswith fans,valvesanddampers.Thebuild- ingmanagement’sDDCsarethereby releasedandvaluabledatapoints(DP) aresaved. • ProvidesflexibilityfortheBMSand reduces the load on the central BMS The drive controller uses an input sensorthatmeasurespressure,temperature,orothervariablestochange thespeedonthemotorconnected totheVLT®HVACDrive,byadjusting theoutputfrequencytomatchthe varyingload. The additional 3 PID controllers can beusedforexternalsensors(i.e.pressure,temperature,flow)tocontrol heating/coolingcoilvalves,outside/ return/exhaustdampersorother externalHVACcomponents. 4xPIDcontroller 182009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=19http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=19Dedicatedcompressorfeatures TheVLT®HVACDrivehasbeen designedtoofferflexible,intelligent controlofcompressors,makingit eveneasiertooptimisecooling capacitywithconstanttemperature andpressurelevelsforwaterchillers, andothertypicalcompressorapplicationsinHVAC. Replace a cascade with a single compressor The VLT® HVAC Drive provides the samelevelofflexibilitywithone largecompressorinsteadofacascade of2or3smallercompressors.The VLT®HVACDriveoperatesallcompressorsatafarmorerefinedrangeof speedsthannormal–evenabove nominalspeed–meaningthatone largecompressorissufficient. Alternativlyusethebuilt-incascade controllertooperatetheleadcompressorwithvariablespeed,while usingtheVLT®HVACDrivetomanage on/offcontrolofuptotwoadditional compressors. Set point in temperature The VLT® HVAC Drive calculates the actualrefrigeranttemperaturefrom thepressuremeasuredandrefines compressoroperationaccordingly usingthebuilt-inPIDcontroller. Thiscalculationisalsoapplicableto thesetpointaswell,sothedesired temperatureissetindegreesviathe LocalControlPanelorMCT10–and notaspressurevalue. Fewer starts and stops Amaximumnumberofstart/stop cycleswithinagivenperiodoftime canbesetviatheLCPorMCT10. Sincestart-upisthemostcriticalpart ofcompressoroperationthisextends compressorlifetime. Quick start-up TheVLT®HVACDriveoffersafeature toopenabypassvalveandletthe compresserstartquicklywithoutload. The VLT® HVAC Drive provides increasedbreakawaytorqueandcan give110%torquefor60secondsin normaloperation. Improving energy efficiency… continuously Traditionalcommercialairconditioningsystemsaredesignedforefficient operationatpeakloadconditions,so systemsareactuallyoversizedabout 85%ofthetimeormore.Consequentlyatpartloadconditions,thesystems deliverexcesscapacity,withsignificantandcostlyenergywaste.Variablespeedwillcontributetoahigher COPandlowerenergyconsumption withloadmatchedtoactualdemand whilstdeliveringasolidreturnon investment(ROI). 192009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=20http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=20VLT® HVAC Drive projects Dubai Metro DanfossDrivesdeliveratotalof176drives ratedfrom90to325kWforthenewmetroin Dubai,UnitedArabEmirates,tooperate exhaustfansandtunnelventilation. DubaiMetroisprojectedtocarryapproximately1.2millionpassengersonanaverageday, and355millionpassengersperyear. Tropical Islands Resort near Berlin, Germany Asteady25°Cairtemperature,31°Cwater temperature,norain,andapleasant40%to 60%humidityfortheresort’stropicalplants. Everyone’sideaofperfectweather! Allthisispossiblewithafirstclassclimateand watercontrolsystemdrivenbyVLT®HVAC Drives. Opera House in Sydney, Australia TheSydneyOperaHouseisoneofthe architecturalwondersoftheworld,and perhapsthebestknownbuildingofthe20th century.In2001,theNSWGovernment provided$69millionforseveralprojectsto improvethefacilitiesandenvironmentfor performingartscompanies,patronsand visitors.Danfossprovidedthedrives. Shanghai General Motors, China ShanghaiGeneralMotorsCoLtd.isa50-50% joint venturebetweenGeneralMotorsandthe ShanghaiAutomotiveIndustryCorporation Group(SAIC).ShanghaiGMhasanannual productioncapacityof200,000vehicles. DanfossprovidestheVLT®HVACdrivesto maintaintheproductionenvironment. Torre Mayor, Mexico City Withits55floorsandaheightof225mthe TorreMayoristhehighestbuildinginLatin America.Danfossdrivescontroltheheating andventilation. Orlando Medical Center, Florida, USA Danfossdrivesarepartoftheeconomicaland energysmartsolutionthathelpskeepstaff and patientscoolandcomfortableinthe20,000m2 OrlandoRegionalMedicalCenterinthemiddle ofsunnyFlorida. 202009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=21http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=21Specifications (Basicunitwithoutextensions) Main supply (L1, L2, L3) Supplyvoltage Supplyvoltage Supplyvoltage Supplyvoltage Supplyfrequency Displacementpowerfactor (cosф)nearunity Switchingoninputsupply L1,L2,L3 Harmonicdisturbance Output data (U, V, W) Outputvoltage Outputfrequency Switchingonoutput Ramptimes Digital inputs Programmabledigitalinputs Changeabletodigitaloutput Logic Voltagelevel Maximumvoltageoninput Inputresistance,Ri Scan interval * 2 can be used as digital outputs Analogue inputs Analogueinputs Modes Voltagelevel Current level Accuracyofanalogueinputs Pulse inputs Programmablepulseinputs Voltagelevel Pulseinputaccuracy (0.1–1kHz) * Utilize some of the digital inputs Digital outputs Programmable digital/pulseoutputs Voltagelevelat digital/frequencyoutput Max.outputcurrent (sinkorsource) Maximumoutputfrequency atfrequencyoutput Accuracyonfrequency output 2 0–24VDC 40mA 0to32kHz Max.error:0.1%offullscale 2* 0–24VDC(PNPpositivelogic) Max.error:0.1%offullscale 2 Voltageorcurrent 0to+10V(scaleable) 0/4to20mA(scaleable) Max.error:0.5%offullscale 6* 2(terminal27,29) PNP or NPN 0–24VDC 28VDC Approx.4kΩ 5ms 0–100%ofsupplyvoltage 0–1000Hz Unlimited 1–3600sec. 200–240V±10% 380–480V±10% 525–600V±10% 525–690V±10% 50/60Hz >0.98 1–2times/min. MeetsEN61000-3-12 Analogue output Programmable analogueoutputs Currentrangeat analogueoutput Max.loadtocommonat analogueoutput(clamp30) Accuracyonanalogueoutput Control card USBinterface USBplug RS485interface Max.load(10V) Max.load(24V) Relay output Programmablerelayoutputs Max.terminalload(AC) on1-3(break),1-2(make), 4-6(break)powercard Max.terminalload(AC)on 4-5(make)powercard Min.terminalloadon 1-3(break),1-2(make), 4-6(break),4-5(make) power card Surroundings/external Enclosure Vibrationtest Max.relativehumidity Ambienttemperature Galvanicisolationofall Aggressiveenvironment Fieldbus communication Standardbuilt-in: FC Protocol N2Metasys FLNApogee ModbusRTU Optional: Profibus(MCA101) DeviceNet(MCA104) LonWorks(MCA108) BACnet(MCA109) IP00,IP20,IP21,IP54,IP55,IP66 1.0g(D,E&F-enclosures:0.7g) 5%–95%(IEC721-3-3;Class3K3 (non-condensing)duringoperation Max.50°C I/OsuppliesaccordingtoPELV Designedforcoated/uncoated 3C3/3C2(IEC60721-3-3) 2 240VAC,2A 400VAC,2A 1.1(FullSpeed) Type“B” Upto115kBaud 15mA 200mA 1 0/4–20mA 500Ω Max.error:1%offullscale 24VDC10mA,24VAC20mA Protection mode for longest possible up-time • Electronicthermalmotorprotectionagainstoverload • Temperaturemonitoringoftheheatsinkensuresthatthefrequency convertertripsifthetemperaturereaches95°C±5°C. • Thefrequencyconverterisprotectedagainstshort-circuitsonmotor terminalsU,V,W. • Thefrequencyconverterisprotectedagainstearthfaultsonmotor terminalsU,V,W. • Protectionagainstmainsphaseloss GlobalMarine 212009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=22http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=22Power,currentsandenclosures T2 200 – 240 V Amp. IP 66 IP 20 IP 55 IP21 FC102 kW Amp. P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 1.1 1.5 2.2 3 3.7 4.0 5.5 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 24.2 30.8 B3 B1 B1 B1 46.2 59.4 74.8 88 115 143 170 B4 B2 B2 B2 6.6 7.5 A2 A2 10.6 12.5 16.7 A3 A3 A5 A5 T4 380 – 480 V Amp. IP 00 IP 66 IP 54 IP 20 IP 55 IP21 T6 525 – 600 V Amp. IP 66 IP 20 IP 55 IP21 ≤550 V >550V 2.6 A2 A2 A5 A5 2.9 4.1 5.2 2.4 2.7 3.9 4.9 A3 A3 A5 A5 T7 525 – 690 V IP54/55 Amp. IP 00 408 375 550 V 690V IP21 ≤440 V >440V 400 V ≥460 V 3 4.1 5.6 7.2 2.7 3.4 4.8 6.3 10 13 16 24 32 37.5 C1 C1 C1 44 61 73 90 106 147 177 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 212 260 315 395 480 190 240 302 361 443 D4 D3 A2 A2 A3 A3 A5 A5 6.4 9.5 11.5 19 6.1 9 11 18 22 27 34 41 52 62 83 100 131 C3 C1 C1 C1 56 76 90 113 137 162 201 54 73 86 108 D3 D1 D1 131 155 192 242 290 D4 D2 D2 B4 B2 B2 B2 B3 B1 B1 B1 A3 A3 A5 A5 B3 B1 B1 B1 23 28 C3 B4 B2 B2 B2 36 43 54 C4 C2 C2 C2 C3 C1 C1 C1 65 87 C4 C2 C2 C2 105 137 C4 C2 C2 C2 D1 D1 D2 D2 253 303 IP00/Chassis IP20/Chassis IP21/NEMAType1 Withupgradekit* IP54/NEMAType12 IP55/NEMAType12 IP 66/NEMAType4X * MCF 101 – IP 21 upgrade kit Dimensions [mm] A2 H W D H+ W+ 268 90 205 375 90 130 130 200 A3 A5 420 B1 480 242 260 B2 650 B3 399 165 249 475 165 B4 520 230 242 670 255 C1 680 308 310 C2 770 370 335 C3 550 308 333 755 329 950 391 C4 660 370 D1 1209 420 380 D2 1589 D3 1046 D4 1327 H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B. 222009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=23http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=23Ordering type code for VLT® HVAC Drive [1] FC-102 – [2] – [3] – [4] – [5] – [6] – [7] – [8] – [9] – [10] [11] [12] [13] – [14] [15] [16] [17] [18] – X – SXX X – X – – CX – X – XX – [1] Application 102 VLT® HVAC Drive FC 102 [2] Power Size P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K See ratings data on page 16 P90K for power ratings P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 [3] AC Line Voltage T2 3 x 200/240 V AC (1.1 – 45 kW) T4 3 x 380/480 V AC T6 3 x 525/600 V AC (1.1 – 90 kW) T7 3 x 525/690 V AC (45 kW – 1.2 MW) [4] Enclosure For cabinet mounting: E00 IP 00 (enclosure D3, D4) E20 IP 20 (enclosure A2, A3, B3, B4, C3, C4) Standalone: E21 IP 21 (enclosure B1, B2, C1, C2, D1, D2, E, F) E54 IP 54 (enclosure D1, D2, E, F) E55 IP 55 (enclosure A5, B1, B2, C1, C2) E66 IP 66 (enclosure A5, B1, B2, C1, C2) Special designs: C00 P20 E2M P21 E5M P55 IP 00 (enclosure E00 – air duct in stainless steel) IP 20 (enclosure B4, C3, C4 – Back Plate) IP 21 (enclosure D1, D2 – protective cover) IP 21 (enclosure as E21 – Back Plate) IP 54 (enclosure D1, D2 – protective cover) IP 55 (enclosure as E55 – Back Plate) [9] Mains Input X No option 1 Mains disconnect 3 Mains disconnect and fuses 5 Mains disconnect, fuses and load sharing 7 Fuses A Fuses & load sharing terminals D Load sharing terminals [10] Cable X Standard Cable Entries O Metric Cable Entries [13] A Option (Fieldbus) AX No fieldbus option A0 MCA 101 – Profibus DPV1 A4 MCA 104 – DeviceNet AG MCA 108 – LonWorks AJ MCA 109 – BACnet [14] B Option (Application) BX No application option BK MCB 101 – General Purpose I/O BP MCB 105 – Relay Expansion B0 MCB 109 – Analog I/O [18] D Option (Control Power Backup Input) DX No DC input installed D0 MCB 107 24 VDC backup input Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com [5] RFI Filter (EN 55011) H1 RFI-Filter Class A1/B (A, B, C) H2 RFI-Filter, Class A2 (A, B, C, D, E, F) H3 RFI -Filter Class A1/B (A, B, C) H4 RFI-Filter, Class A1 (D, E, F) H6 RFI-Filter für Marine HX No RFI-Filter (A, B, C, 525 – 600 V) [6] Braking & Safety X No brake IGBT B Brake IGBT mounted T Safe stop without brake U With brake and Safe Stop [7] Display (Local Control Panel) X Blank faceplate, no LCP installed G LCP 102 – Graphic LCP installed N LCP 101 – Numeric LCP installed [8] Conformal Coating (IEC 721-3-3) X No conformal coating C Conformal coating on all PCBs Based on your selection, Danfoss manufactures the desired VLT® HVAC Drive. You will receive a fully assembled frequency converter, tested under full load conditions. 232009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=24http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=24Connectionexamples Thenumbersrepresenttheterminalsonthedrive 3 Phase power input DC-Bus 91 (L1) 92 (L2) 93 (L3) 95 PE 88 (-) 89 (+) 50 (+10 V OUT) 53 (A IN) 54 (A IN) S201 1 2 ON (U) 96 (V) 97 (W) 98 (PE) 99 Motor Switch Mode Power Supply 10Vdc 24Vdc 15mA 200mA (R+) 82 (R-) 81 +10Vdc 0-10Vdc 0/4-20 mA 0-10Vdc 0/4-20 mA + - + - Brake resistor S202 1 2 ON ON=0-20mA OFF=0-10V relay1 03 02 01 relay2 06 240Vac, 2A 400Vac, 2A 240Vac, 2A 55 (COM A IN) 12 (+24V OUT) 13 (+24V OUT) 18 (D IN) 19 (D IN) 20 27 (COM D IN) (D IN/OUT) P 5-00 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) (COM A OUT) 39 05 04 (A OUT) 42 Analog Output 0/4-20 mA Par. 6 - 50 S801 1 2 ON 24V 0V ON=Terminated OFF=Open 5V 29 (D IN/OUT) 24V 0V 24V (NPN) 0V (PNP) S801 0V 32 (D IN) 33 (D IN) 24V (NPN) 0V (PNP) 24V (NPN) 0V (PNP) RS-485 Interface (P RS-485) 68 (N RS-485) 69 (COM RS-485) 61 RS-485 * 37 (D IN) (PNP) = Source (NPN) = Sink * Safe Stop optional ThisdiagramshowsatypicalinstallationoftheVLT®HVACDrive.Poweris connectedtotheterminals91(L1),92 (L2)and93(L3)andthemotorisconnectedto96(U),97(V)and98(W). Terminals88and89areusedforload sharingbetweendrives. Analogueinputscanbeconnectedto the53(VormA),54(VormA) terminals. Theseinputscanbesetuptoeither reference,feedbackorthermistor. Thereare6digitalinputstobeconnectedtoterminals18,19,27,29,32, and33.Twodigitalinput/output terminals(27and29)canbesetup asdigitaloutputstoshowanactual statusorwarning.Theterminal 42analogueoutputcanshowprocess valuessuchas0-Imax. Onthe68(P+)and69(N-)terminals’ RS485interface,thedrivecanbe controlledandmonitoredviaserial communication. 242009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=25http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=25200–240VAC Enclosure Typical Shaft Output Typical Shaft Output at 208 V Output Current (3x200–240V) Output Power (208VAC) Max. cable size (Mains,motor,brake) Max. Input Current (3x200–240V) Continuous Intermittent Continuous Intermittent Continuous IP 20 (IP 21*)/Chassis IP 55 + IP 66 /NEMA 12 [kW] [HP] [A] [A] [kVA] [mm2] ([AWG]) [A] [A] [A] [W] [kg] [kg] [kg] A2 A5 P1K1 1.1 1.5 6.6 7.3 2.38 A2 A5 P1K5 1.5 2.0 7.5 8.3 2.70 A2 A5 P2K2 2.2 2.9 10.6 11.7 3.82 4(10) A3 A5 P3K0 3 4.0 12.5 13.8 4.50 A3 A5 P3K7 3.7 4.9 16.7 18.4 6.00 Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP21 IP55,IP66 Efficiency 5.9 6.5 20 63 4.9 5.5 13.5 0.96 6.8 7.5 20 82 4.9 5.5 13.5 0.96 9.5 10.5 20 116 4.9 5.5 13.5 0.96 11.3 12.4 32 155 6.6 7.5 13.5 0.96 15.0 16.5 32 185 6.6 7.5 13.5 0.96 Enclosure IP 20 (IP 21*)/Chassis IP 21/NEMA 1, IP 55 + IP 66/NEMA 12 [kW] [HP] [A] [A] [kVA] [mm2] ([AWG]) [mm2] ([AWG]) [A] [A] [W] [kg] [kg] 22.0 24.2 63 269 12 23 0.96 P5K5 5.5 7.5 24.2 26.6 8.7 Typical Shaft Output Typical Shaft Output at 208 V Continuous Output Current (3x200–240V) Intermittent Output Power (208VAC) Max. cable size Mains,motor,brake Max. cable size mains Withmainsdisconnectswitchincluded Max. Input Current (3x200–240V) Continuous Intermittent B3 B1 P7K5 7.5 10 30.8 33.9 11.1 10(7) 16(6) 28.0 30.8 63 310 12 23 0.96 B4 P11K 11 15 46.2 50.8 16.6 B2 P15K 15 20 59.4 65.3 21.4 35(2) 35(2) 42.0 46.2 63 447 12 23 0.96 54.0 59.4 80 602 23.5 27 0.96 68.0 74.8 125 737 23.5 45 0.96 P18K 18.5 25 74.8 82.3 26.9 C1 P22K 22 30 88.0 96.8 31.7 C3 P30K 30 40 115 127 41.4 P37K 37 50 143 157 51.5 C4 C2 P45K 45 60 170 187 61.2 120 (250 MCM) 185 (kcmil 350) 154.0 169.0 250 1636 50 65 0.97 Continuous 50(1/0) (B4=35(2)) 35(2) 80.0 88.0 125 845 35 45 0.97 104.0 114.0 160 1140 35 45 0.97 95(4/0) 70(3/0) 130.0 143.0 200 1353 50 65 0.97 Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP21,IP55,IP66 Efficiency * (A2, A3, B3, B4, C3 and C4 may be converted to IP21 using a conversion kit. (Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.)) 252009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=26http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=26380–480VAC Enclosure Typical Shaft Output Typical Shaft Output at 460 V Output Current (3x380–440V) Output Current (3x441–480V) Output Power (400VAC) Output Power (460VAC) Max. cable size (Mains,motor,brake) Max. Input Current (3x380–440V) Max. Input Current (3x441–480V) Continuous Intermittent Continuous Intermittent Continuous Intermittent Continuous Intermittent Continuous Continuous IP 20 (IP 21*)/Chassis IP 55 + IP 66 /NEMA 12 [kW] [HP] [A] [A] [A] [A] [kVA] [kVA] [mm ] ([AWG]) 2 A2 A5 P1K1 1.1 1.5 3 3.3 2.7 3.0 2.1 2.4 A2 A5 P1K5 1.5 2.0 4.1 4.5 3.4 3.7 2.8 2.7 A2 A5 P2K2 2.2 2.9 5.6 6.2 4.8 5.3 3.9 3.8 A2 A5 P3K0 3 4.0 7.2 7.9 6.3 6.9 5.0 5.0 4(10) A2 A5 P4K0 4 5.0 10 11 8.2 9.0 6.9 6.5 A3 A5 P5K5 5.5 7.5 13 14.3 11 12.1 9.0 8.8 A3 A5 P7K5 7.5 10 16 17.6 14.5 15.4 11.0 11.6 Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP55,IP66 Efficiency [A] [A] [A] [A] [A] [W] [kg] [kg] 2.7 3.0 2.7 3.0 10 58 4.8 13.5 0.96 3.7 4.1 3.1 3.4 10 62 4.9 13.5 0.97 5.0 5.5 4.3 4.7 20 88 4.9 13.5 0.97 6.5 7.2 5.7 6.3 20 116 4.9 13.5 0.97 9.0 9.9 7.4 8.1 20 124 4.9 13.5 0.97 11.7 12.9 9.9 10.9 32 187 6.6 14.2 0.97 14.4 15.8 13.0 14.3 32 255 6.6 14.2 0.97 Enclosure IP 20 (IP 21*)/Chassis IP 21/NEMA 1, IP 55 + IP 66/NEMA 12 [kW] [HP] [A] [A] [A] [A] [kVA] [kVA] [mm2] ([AWG]) [mm2] ([AWG]) [A] [A] [A] [W] [kg] [kg] 22 24.2 19 20.9 63 278 12 23 0.98 P11K 11 15 24 26.4 21 23.1 16.6 16.7 Typical Shaft Output Typical Shaft Output at 460 V Continuous Output Current (3x380–439V) Intermittent Output Current (3x440–480V) Output Power (400VAC) Output Power (460VAC) Max. cable size Mains,motor,brake Max. cable size mains Withmainsdisconnectswitchincluded Max. Input Current (3x380–439V) Max. Input Current (3x440–480V) Continuous Intermittent Continuous Intermittent B3 B1 P15K 15 20 32 35.2 27 29.7 22.2 21.5 10(7) B4 B2 P18K 18.5 25 37.5 41.3 34 37.4 26 27.1 P22K 22 30 44 48.4 40 44 30.5 31.9 P30K 30 40 61 67.1 52 61.6 42.3 41.4 P37K 37 50 73 80.3 65 71.5 50.6 51.8 C1 P45K 45 60 90 99 80 88 62.4 63.7 C3 P55K 55 75 106 117 105 116 73.4 83.7 P75K 75 100 147 162 130 143 102 104 C4 C2 P90K 90 125 177 195 160 176 123 128 120 (250 MCM)1) Continuous Continuous 35(2) 16(6) 50(1/0) (B4=35(2)) 35(2) 95(4/0) Continuous Intermittent Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP21,IP55,IP66 Efficiency 29 31.9 25 27.5 63 392 12 23 0.98 34 37.4 31 34.1 63 465 12 23 0.98 40 44 36 39.6 63 525 23.5 27 0.98 55 60.5 47 51.7 80 698 23.5 27 0.98 66 72.6 59 64.9 100 739 23.5 45 0.98 82 90.2 73 80.3 125 843 35 45 0.98 96 106 95 105 160 1083 35 45 0.98 185 70(3/0) (kcmil 350) 133 161 146 177 118 145 130 160 250 250 1384 50 65 0.98 1474 50 65 0.99 * (A2, A3, B3, B4, C3 and C4 may be converted to IP21 using a conversion kit. Please contact Danfoss. (Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.)) 1) Withbrakeandloadsharing95(4/0) 262009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=27http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=27525–600VAC Enclosure IP 20 Chassis IP 21/NEMA 1 IP 55, IP 66/NEMA 12 Typical Shaft Output Output Current Continuous (3x525–550V) Intermittent (3x525–550V) Continuous (3x525–600V) Intermittent (3x525–600V) Output Power Continuous (525VAC) Continuous (575VAC) Max. cable size IP21/55/66 (mains,motor,brake) Max. cable size IP 20 (mains,motor,brake) Max. cable size mains Withmainsdisconnect switch included Max. Input Current Continuous (3x525–600V) Intermittent (3x525–600V) Max. pre-fuses Environment Estimated power loss at rated max. load Weight IP 20 IP21,IP55,IP66 Efficiency A3 A3 B3 B4 C3 C4 B1 B2 C1 C2 A5 P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 [A] [A] [A] [A] 2.6 2.9 2.4 2.6 2.9 3.2 2.7 3.0 4.1 4.5 3.9 4.3 5.2 5.7 4.9 5.4 6.4 7.0 6.1 6.7 9.5 10.5 9.0 9.9 11.5 12.7 11.0 12.1 19 21 18 20 23 25 22 24 28 31 27 30 36 40 34 37 43 47 41 45 54 59 52 57 65 72 62 68 87 96 83 91 105 116 100 110 137 151 131 144 [kVA] [kVA] [mm2] ([AWG]) 2.5 2.4 2.8 2.7 3.9 3.9 5.0 4.9 4(10) 4(10) 4(10) 6.1 6.1 9.0 9.0 11.0 11.0 18.1 17.9 21.9 21.9 10(7) 10(7) 26.7 26.9 34.3 33.9 41 40.8 35(2) 51.4 51.8 61.9 61.7 82.9 82.7 100 130.5 99.6 130.5 120 95 (250 (4/0) MCM) 95 150 (250 (4/0) MCM) 1) 70 185 (3/0) (kcmil 350) 50(1/0) 50(1/0) 35(2) [mm2] ([AWG]) 35(2) 16(6) [mm2] ([AWG]) [A] [A] [A] [W] [kg] [kg] 2.4 2.7 10 50 6.5 13.5 0.97 2.7 3.0 10 65 6.5 13.5 0.97 4.1 4.5 20 92 6.5 13.5 0.97 5.2 5.7 20 122 6.5 13.5 0.97 5.8 6.4 20 145 6.5 13.5 0.97 8.6 9.5 32 195 6.6 14.2 0.97 10.4 11.5 32 261 6.6 14.2 0.97 17.2 19 63 300 12 23 0.98 20.9 23 63 400 12 23 0.98 25.4 28 63 475 12 23 0.98 32.7 36 63 525 23.5 27 0.98 39 43 80 700 23.5 27 0.98 49 54 100 750 23.5 27 0.98 59 65 125 850 35 45 0.98 78.9 87 160 95.3 124.3 105 250 137 250 1100 1400 1500 35 45 0.98 50 65 0.98 50 65 0.98 1) Withbrakeandloadsharing95(4/0) 272009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=28http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=28380–480VACand525–690VAC HighPower 380 – 480 VAC Enclosure Typical Shaft Output at 400 V Typical Shaft Output at 460 V Output Current Continuous(at400V) Intermittent(60secoverload)(at400V) Continuous(at460/480V) Intermittent(60secoverload)(at460/480V) Output Power Continuous(at400V) Continuous(at460V) Max. Input Current Continuous(at400V) Continuous(at460/480V) Max. cable size Mainsmotor,brakeandloadshare Max. external pre-fuses Estimated power loss at rated max. load – 400 V Estimated power loss at rated max. load – 460 V IP21,IP54 Weight IP 00 Efficiency Output Frequency Heatsink overtemp. trip Power card ambient trip IP 21, IP 54 IP 00 [kW] [HP] [A] [A] [A] [A] [kVA] [kVA] [A] [A] [mm2] ([AWG]) [A] [W] [W] [kg] [kg] [Hz] [°C] [°C] P110 110 150 212 233 190 209 147 151 204 183 2x70 (2x2/0) 300 3234 2947 96 82 350 3782 3665 104 91 400 4213 4063 125 112 0.98 0–800 105 60 D1 D3 P132 132 200 260 286 240 264 180 191 251 231 P160 160 250 315 347 302 332 218 241 304 291 D2 D4 P200 200 300 395 435 361 397 274 288 381 348 2x150 (2x300mcm) 500 5119 4652 136 123 P250 250 350 480 528 443 487 333 353 463 427 630 5893 5634 151 138 85 90 105 115 525 – 690 VAC Enclosure Typical Shaft Output at 550 V Typical Shaft Output at 575 V Typical Shaft Output at 690 V Output Current Continuous(at3x525–550V) Continuous(at550V) Intermittent(60secoverload)(at550V) Continuous(at3x551–690V) Continuous(at575/690V) Intermittent(60secoverload)(at575/690V) Output Power Continuous(at550V) Continuous(at575V) Continuous(at690V) Max. Input Current Continuous(at550V) Continuous(at575V) Continuous(at690V) Max. cable size Mains,motor,loadshareandbrake Max. external pre-fuses Estimated power loss at rated max. load – 600 V Estimated power loss at rated max. load – 690 V IP21,IP54 Weight IP 00 Efficiency Output Frequency Heatsink overtemp. trip Power card ambient trip IP 21, IP 54 IP 00 [kW] [HP] [kW] [A] [A] [A] [A] [A] [A] [kVA] [kVA] [kVA] [A] [A] [A] [mm2] ([AWG]) [A] [W] [W] [kg] [kg] [Hz] [°C] [°C] P45K 37 50 45 56 62 54 59 53 54 65 60 58 58 P55K 45 60 55 76 84 73 80 72 73 87 77 74 77 P75K 55 75 75 90 99 86 95 86 86 103 89 85 87 2x70 (2x2/0) 200 1827 1913 96 82 D1 D3 P90K 75 100 90 113 124 108 119 108 108 129 110 106 109 D2 D4 P110 90 125 110 137 151 131 144 131 130 157 130 124 128 162 178 155 171 154 154 185 201 221 192 211 191 191 229 253 278 242 266 241 241 289 303 333 290 319 289 289 347 P132 110 150 132 P160 132 200 160 P200 160 250 200 P250 200 300 250 125 1398 1458 160 1645 1717 200 2157 2262 250 2533 2662 0.97 0–600 85 60 158 198 151 189 155 197 2x70 (2x2/0) 315 350 2963 3430 3430 3612 104 91 0.98 90 245 299 234 286 240 296 2x150 (2x300mcm) 350 400 4051 4867 4292 5156 125 136 112 123 110 282009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=29http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=29DimensionsVLT®HVACDrive Inmm Min.100 Exhaust 205(220) Exhaust ∅ 5,5 90 70 A1 Gehäuse180 Min.100 Inlet Inlet ∅ 5,5 Rear View Depth220mmwithA/B-Options Min.100 Exhaust 205(220) Exhaust ∅ 5,5 130 110 Min.100 Inlet ∅ 5,5 Inlet Rear View Depth220mmwithA/B-Options 29 A3 Enclosures A3 Gehäuse 257 341 268 A2 Enclosures 341 268 2572009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=30http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=30DimensionsVLT®HVACDrive Inmm 200 242 Exhaust 215 ∅ 6,5 Min.100 420 A5 Enclosures Exhaust Min.100 Inlet ∅ 6,5 Inlet Rear View 260 242 Exhaust ∅9 B1 Enclosures 480 Min.100 Exhaust Min.100 Inlet ∅9 Inlet 210 Rear View Min.200 Exhaust 260 Exhaust ∅9 242 B2 Enclosures 650 Min.200 Inlet ∅9 Inlet 210 Rear View 30 624 454 4022009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=31http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=31DimensionsVLT®HVACDrive Inmm Min.200 Exhaust 249(262) ∅ 6,8 Exhaust 165 140 A1 Gehäuse180 Min.200 Inlet ∅ 6,8 Inlet Rear View Depth262mmwithA/B-Options Min.200 Exhaust 242 Exhaust 35 ∅ 8,5 231 200 Min.200 Inlet ∅ 8,5 Inlet Rear View 308 310 Exhaust Min.200 Exhaust ∅9 272 Min.200 Inlet ∅9 Inlet Rear View 31 C1 Enclosures A3 Gehäuse 680 648 B4 Enclosures 495 595 460 520 B3 Enclosures 419 380 3992009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=32http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=32C4 Enclosures C3 Enclosures C2 Enclosures 32 770 370 Min.225 Exhaust Inmm Min.225 Inlet Min.225 Exhaust Min.200 Inlet Min.200 Exhaust Min.225 Inlet 800 36 Inlet Inlet DimensionsVLT®HVACDrive 630 36 Inlet 334 Exhaust 488 ∅ 8,5 ∅ 8,5 210 270 308 Rear View 521 550 335 334 Exhaust Exhaust 598 ∅9 ∅ 8,5 ∅9 ∅ 8,5 334 Rear View 370 330 Rear View 631 660 7392009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=33http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=33DimensionsVLT®HVACDrive Inmm 765m3/hr Min.22 Exhaust 170m3/hr 1166 1209 981 310 163 380 417 Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm to height) 72 420 765m3/hr Min.225 Exhaust 1362 1589 1547 157 Min.225 Inlet 423 380 417 Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm to height) Drives shown with optional disconnect switch 33 D2 Enclosures (Floor- or cabinet Mount) 170m3/hr A3 Gehäuse D1 Enclosures (Floor- or cabinet Mount) 74 420 Min.225 Inlet A1 Gehäuse1802009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=34http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=34DimensionsVLT®HVACDrive Inmm 66 408 765m3/hr Min.225 Exhaust 255m3/hr D3 Enclosures (Cabinet Mount) 1046 818 147 Min.225 Inlet 997 157 375 417 66 765m3/hr Min.225 Exhaust 255m3/hr 408 D4 Enclosures (Cabinet Mount) 1327 1099 1280 161 Min.225 Inlet 151 375 417 Drives shown with optional disconnect switch 342009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=35http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=35VLT® HVAC Drive Options A VLT® PROFIBUS DP V1 MCA 101 • PROFIBUSDPV1givesyouwidecompatibility,ahighlevelofavailability,supportforall majorPLCvendors, andcompatibilitywithfutureversions • Fast,efficientcommunication,transparentinstallation,advanceddiagnosisandparameterisationand auto- configurationofprocessdataviaGSD-file • A-cyclicparameterisationusingPROFIBUSDPV1, PROFIdriveorDanfossFCprofilestatemachines, PROFIBUSDPV1, MasterClass1and2 Ordering number 130B1100 uncoated – 130B1200 coated (Class 3C3/IEC 60721-3-3) 13 VLT® DeviceNet MCA 104 • Thismoderncommunicationsmodelofferskey capabilitiesthatletyoueffectivelydetermine what informationisneededandwhen • YouwillalsobenefitfromODVA’sstrong conformance testingpolicies,whichensurethatproductsare interoperable Ordering number 130B1102 uncoated – 130B1202 coated (Class 3C3/IEC 60721-3-3) 13 VLT® LonWorks MCA 108 LonWorksisafieldbussystemdevelopedforbuildingautomation.Itenablescommunicationbetweenindividualunitsin thesamesystem(peer-to-peer)andthussupportsdecentralisingofcontrol. • Noneedforbigmainstation(master-follower) • Unitsreceivesignalsdirectly • SupportsEchelonfree-topologyinterface(flexiblecablingandinstallation) • SupportsembeddedI/OsandI/Ooptions(easyimplementationofde-centralI/Os) • Sensorsignalscanquicklybemovedtoanothercontrollerviabuscables • CertifiedascompliantwithLonMarkver.3.4specifications Ordering number 130B1106 uncoated – 130B1206 coated (Class 3C3/IEC 60721-3-3) 13 VLT® BACnet MCA 109 Theopencommunicationsprotocolforworldwidebuildingautomationuse.TheBACnetprotocolisaninternationalprotocolthatefficientlyintegratesallpartsofbuildingautomationequipmentfromtheactuatorleveltothebuildingmanagementsystem. • BACnetistheworldstandardforbuildingautomation • InternationalstandardISO16484-5 • Withnolicensefees,theprotocolcanbeusedinbuildingautomationsystemsofallsizes • TheBACnetoptionletsthedrivecommunicatewithbuildingmanagementsystemsrunningtheBACnetprotocol • TypicalareaswhereBACnetisusedincludeheating, ventilation,coolingandclimateequipmentcontrol • TheBACnetprotocoliseasilyintegratedintoexistingcontrolequipmentnetworks Ordering number 130B11446 uncoated – 130B1244 coated (Class 3C3/IEC 60721-3-3) 13 35 TypecodePosition2009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=36http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=36VLT® HVAC Drive Options TypecodePosition B VLT® General Purpose I/O MCB 101 TheI/Ooptionoffersanextendednumberof controlinputsandoutputs. • 3digitalinputs0-24V:Logic‘0’<5V;Logic‘1’>10V • 2analogueinputs0-10V:Resolution10bitplussign • 2digitaloutputsNPN/PNPpushpull • 1analogueoutput0/4-20mA • Springloadedconnection • Separateparametersettings Ordering number 130B1125 uncoated – 130B1212 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Relay Option MCB 105 Letsyouextendrelayfunctionswith3 additionalrelayoutputs. Max.terminalload: • AC-1Resistiveload . 240 V AC 2 A • AC-15Inductiveload@cosф0.4.240VAC0.2A • DC-1Resistiveload . 24VDC1A • DC-13Inductiveload@cosф0.4 .24VDC0.1A Min.terminalload: • DC5V. 10mA • Maxswitchrateatratedload/min.load . 6min-1/20sec-1 Ordering number 130B1110 uncoated – 130B1210 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Analog I/O Option MCB 109 Thisanalogueinput/outputoptioniseasilyfittedinthefrequencyconverterforupgradingtoadvancedperformanceand controlusingtheadditionalin/outputs.Thisoptionalsoupgradesthefrequencyconverterwithabatteryback-upsupply fortheclockbuiltintothefrequencyconverter.Thisprovidesstableuseofallfrequencyconverterclockfunctionsastimed actionsetc. • 3analogueinputs,eachconfigurableasbothvoltageandtemperatureinput • Connectionof0-10VanaloguesignalsaswellasPT1000andNI1000temperatureinputs • 3analogueoutputseachconfigurableas0-10Voutputs • Incl.back-upsupplyforthestandardclockfunctioninthefrequencyconverter 14 Theback-upbatterytypicallylastsfor10years,dependingonenvironment. Ordering number 130B1143 uncoated – 130B1243 coated (Class 3C3/IEC 60721-3-3) 36 Installation of options is a matter of plug-and-play2009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=37http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=37VLT® HVAC Drive Options D VLT® 24 V DC Supply Option MCB 107 TheoptionisusedtoconnectanexternalDCsupplytokeepthecontrolsectionandanyinstalled optionactivewhenmainspowerisdown. • Inputvoltagerange 24VDC+/-15%(max.37Vin10sec.) • Max.inputcurrent .2.2A • Max.cablelength .75m • Inputcapitanceload.<10uF • Power-updelay .<0.6s • Easytoinstallindrivesinexistingmachines • Keepsthecontrolboardandoptionsactiveduringpowercuts • Keepsfieldbusesactiveduringpowercuts Ordering number 130B1108 uncoated – 130B1208 coated (Class 3C3/IEC 60721-3-3) 14 LCP LCP 102 Graphical Local Control Panel • Multi-languagedisplay • Statusmessages • QuickMenuforeasy commissioning • Parametersettingandexplanationof parameterfunction • Adjustmentofparameters • Fullparameterbackupandcopyfunction • Alarmlogging • Infobutton–explainsthefunctionoftheselecteditemondisplay • Hand-operatedstart/stop,orautomaticmodeselection • Resetfunction • Trendgraph Ordering number 130B1107 15 & 17 LCP 101 Numerical Local Control Panel ThenumericalcontrolpaneloffersanexcellentMMIinterfacetothedrive. • Statusmessages • Quickmenuforeasycommissioning • Parametersettingandadjustment • Hand-operatedstart/stopfunctionor automaticmodeselect • Resetfunction Ordering number 130B1124 15 LCP Panel Mounting Kit ForeasyinstallationoftheLCP101andLCP102ine.g.acabinet. • IP65(front) • Thumbscrewsfortool-freeinstallation • Incl.3metersofcablesinindustryquality(alsoavailableseparately) • WithorwithoutLCPoperatingunit • Eachtimeeasytoinstall Ordering number 130B1117 (Mounting kit for all LCP’s including fasteners, 3 m cable and gasket) Ordering number 130B1113 (Incl. graphical LCP, fasteners, 3 m cable and gasket) Ordering number 130B1114 (Incl. numerical LCP, fasteners and gasket) Ordering number 130B1129 (LCP front mounting IP55/IP66) – Ordering number 175Z0929 (cable only) Ordering number 130B1170 (Panel Mouting Kit for all LCP w.o. cable) 16 Installation of options is a matter of plug-and-play 37 TypecodePosition TypecodePosition2009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=38http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=38VLT® HVAC Drive Accessories Profibus Adapter Sub-D9 Connector Theadaptermakeslinkingoffieldbusconnectionspluggable.ForusewithoptionA. • OptiontouseprefabricatedProfibuscabling • Forretrofit Screw terminals Screwterminalsasanalternativetothestandardspringloadedterminals. • Pluggable • Terminalnameisdescribed Ordering number 130B1116 IP 21/Type 12 (NEMA1) Kit TheIP21/Type12(NEMA1)kitisusedforinstallationofVLT®drivesindryenvironments. TheenclosurekitsareavailableforframesizesA1,A2,A3,B3,B4,C3andC4 • SupportsVLT®drivesfrom1.1to90kW • UsedonstandardVLT®driveswithorwithoutmountedoptionmodules • IP41ontopside • PG16andPG21holesforglands 130B1122 for frame size A2, 130B1123 for frame size A3, 130B1187 for frame size B3, 130B1189 for frame size B4, 130B1191 for frame size C3, 130B1193 for frame size C4 Kit for panel through mount MountingkitforexternalcoolingoftheheatsinkforapplianceswithA5,B1,B2,C1andC2housing. • Theairconditionedinstallationspacecanbereduced. • Additionalcoolingmaybeomitted • Nocontaminationofelectronicsbyforcedventilation • Facilitatesintegratedassembly • Reducedcabinetdepth/lessspace VLT® Brake Resistors Energygeneratedduringbrakingisabsorbedbytheresistors,protectingelectricalcomponentsfromheatingup. Danfossbrakeresistorscoverthefullpowerrange. • Quickbrakingofheavyloads • Brakingenergyisonlyabsorbedintothebrakeresistor • Externalmountingmakesitpossibletousethegeneratedheat • Allnecessaryapprovalsareavailable USB Extension USBextensionforIP55andIP66enclosures.MakestheUSBconnectoravailableoutsidethedrive.TheUSBextensionis designedformountinginacableglandinthebottomofthedrive,whichmakesPCcommunicationveryeasyevenin driveswithhighIPrating. USB extension for A5-B1 enclosures, 350 mm cable, ordering number 130B1155 USB extension for B2-C enclosures, 650 mm cable, ordering number130B1156 38 Please refer to the product and design manuals for selection and dimensioning2009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=39http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=39VLT® HVAC Drive Accessories VLT® Harmonic Filter AHF 005/010 MCE Easy,effectiveharmonicdistortionreductionbyconnectingtheAHF005/010harmonicfilterinfront ofaDanfossfrequencyconverter. • AHF005reducestotalharmoniccurrentdistortionto5% • AHF010reducestotalharmoniccurrentdistortionto10% • Smallcompacthousingthatcanbefittedintoapanel • Easytouseinretrofitapplications • User-friendlystart-up–noadjustment necessary • Noroutinemaintenancerequired VLT® Sine-Wave Filters MCC 101 Sine-wavefiltersareplacedbetweenthefrequencyconverterandthemotorto optimisethemotorpowercurrent. Itprovidesasinusoidalphase-to-phasemotorvoltage.Thefiltersreducemotorinsulationstress,acousticnoisefrom themotor,andbearingcurrents(especiallyinlargemotors). • Reducesmotorinsulationstress • Reducesacousticnoisefromthemotor • Reducesbearingcurrents(especiallyinlargemotors) • Enablesuseoflongermotorcables • Reduceslossesinthemotor • Prolongsservicelifetime • IP20orIP21 VLT® dU/dt filter MCC 102 VLT®dU/dtfiltersareplacedbetweenthefrequencyconverterandthemotortoeliminateveryfastvoltagechanges. Themotorterminalphase-to-phasevoltageisstillpulseshapedbutitsdU/dtvaluesarereduced. • Thesefiltersreducestressonthemotor’sinsulationandarerecommendedinapplicationswitholdermotors,aggressive environmentsorfrequentbrakingwhichcauseincreasedDClinkvoltage. • IP20orIP21 SVCD – regenerative braking Transferringthegeneratedpowerfromadeceleratingmotorbackintothepowersupplyenablesbraking ofvirtuallyunlimitedduration. • Energyefficientbraking • Self-synchronisation • DC-DCcouplingofmultipledrivespossible • HighefficiencythroughIGBTtechnology • Simpleoperation • Overloadprotectioninregenerativeoperation Note: Missing numbers can be found in the design manual or can be delivered on request 392009-09-29T16:10:12+02:00http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=40http://danfoss.ipapercms.dk/drives/dd/global/products/fc/hvac/productbrochure/?Page=40WhatVLT®isallabout Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedicationhasbeenakeywordsince 1968,whenDanfossintroducedthe world’sfirstmassproducedvariable speeddriveforACmotors–and nameditVLT®. Twentyfivehundred employees develop,manufacture,sellandservice drivesandsoftstartersinmorethan onehundredcountries,focusedonly ondrivesandsoftstarters. Intelligent and innovative DevelopersatDanfossDriveshave fullyadoptedmodularprinciplesin developmentaswellasdesign, productionandconfiguration. Tomorrow’sfeaturesaredevelopedin parallelusingdedicatedtechnology platforms.Thisallowsthedevelopmentofallelementstotakeplacein parallel,atthesametimereducing timetomarketandensuringthat customersalwaysenjoythebenefits ofthelatestfeatures. Rely on the experts Wetakeresponsibilityforevery elementofourproducts.Thefactthat we develop and produce our own features,hardware,software,power modules,printedcircuitboards,and accessoriesisyourguaranteeof reliableproducts. Local backup – globally VLT®motorcontrollersareoperating in applications all over the world and DanfossDrives’expertslocatedin morethan100countriesarereadyto supportourcustomerswithapplicationadviceandservicewhereverthey maybe. DanfossDrivesexpertsdon’tstop untilthecustomer’sdrivechallenges aresolved. Environmentally responsible VLT®productsaremanufacturedwith respectforthesafetyandwell-beingof peopleandtheenvironment. All activities are planned and performedtakingintoaccounttheindividualemployee,theworkenvironment andtheexternalenvironment.Productiontakesplacewithaminimumof noise,smokeorotherpollutionand environmentallysafedisposalofthe productsispre-prepared. UN Global Compact DanfosshassignedtheUNGlobal Compactonsocialandenvironmental responsibilityandourcompanies act responsiblytowardslocalsocieties. EU Directives Allfactoriesarecertifiedaccordingto ISO14001standard.Allproductsfulfil theEUDirectivesforGeneralProduct SafetyandtheMachinerydirective. DanfossDrivesis,inallproductseries, implementingtheEUDirectiveconcerningHazardousSubstancesinElectricalandElectricalEquipment(RoHS) andisdesigningallnewproductseries accordingtotheEUDirectiveonWaste ElectricalandElectronicEquipment (WEEE). Impact on energy savings Oneyear’senergysavingsfromourannualproductionofVLT®driveswillsave theenergyequivalenttotheenergy productionfromamajorpowerplant. Betterprocesscontrolatthesametime improvesproductqualityandreduces wasteandwearonequipment. Melbourne:Tel.(03)97035100,Fax.(03)97035159•Sydney: Tel.(02)88451800,Fax.(02)96386088•Brisbane:Tel.(07)36901899,Fax.(07)36302122 Adelaide:Tel.(08)81507400,Fax.(08)84438033•Perth:Tel.(08)93333800,Fax.(08)94797200•Auckland:Tel.(09)2702110,Fax.(09)2702112•Christchurch:Tel.(03)3794365,Fax.(03)3794365 www.danfoss.com/pacific•EmailAustralia:motioncontrols@danfoss.com.au•EmailNewZealand:drives@danfoss.co.nz After Hours Service Support: AustraliaTel.1800063330•NewZealand(Nth)Tel.092592519 DKDD.PB.36.A1.02 VLT®isatrademarkofDanfossA/S ProducedbySMC/AO2009.032009-09-29T16:10:12+02:00