http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/RSS.ashxDanfoss Drives PagesMon, 13 Jul 2009 11:29:15 +0200http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=1http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=1MAKING MODERN LIVING POSSIBLE New photo Expert knowledge of marine drive applications VLT® Marine2009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=2http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=2Marine Type Approvals Danfoss offers certification by DNV and 7 other class authorities within the maritime and offshore area. The certificates contain information about products and manufacturers found to comply with international standards, regulations and the class rules. Danfoss VLT® frequency converters have the highest number of class certificates – from 8 authorities. This gives you as customer the best possible choices when selecting drives for your application. Established in 1864, DNV is an independent foundation with the objective of safeguarding life, property and the environment. A classification society, the Russian Register, was established on 31 December 1913. Now its name is the Russian Maritime Register of Shipping (RS). Since 1969 RS has been a member of International Association of Classification Societies (IACS). ABS Consulting is a leading independent global provider of Risk Management Services that combines industry experts, risk modeling, practical engineering and technology-based solutions. GL is dedicated to ensuring the safety of life and property at sea, and the prevention of pollution of the marine environment. The Lloyd’s Register Group is an organisation that works to enhance safety and to approve assets and systems at sea, on land and in the air. The Rina Group’s main activity areas are ship classification, certification and advanced services to industry. Founded in 1828, Bureau Veritas was one of the first classification societies and a founding member of IACS (International Association of Classification societies in the world). Founded in 1956, China Classification Society (CCS) is the only specialised organisation of China to provide classification services. CCS aims to provide services for the shipping, shipbuilding, offshore exploitation and related manufacturing industries and marine insurance. 22009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=3http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=3Preferred drives provider for the marine industry globally Since 1968, when Danfoss launched the world’s first serially produced frequency converters, VLT® has been the brand within the marine industry having the largest number of type approvals. Expert knowledge Greater than 40 years of dedication to drives and experience with equipment and utilities has equipped Danfoss to design and build a portfolio of products for the marine industry, such as: • • • • • Frequency Converters Softstarters Filters Software Service For marine equipment manufactures As a supplier, we need to go beyond delivering quality components. We work together with OEM customers to create dependable logistic systems. We share your objective: to deliver the best quality solutions to your customers! For ship owners VLT® Drives are designed and built for maximum uptime and robust performance, which is critical. The design also takes into account that repair and maintenance must be kept at a minimum. That’s why our drives are designed for reliability and long life. For ship builders Governments require drives to comply with ever tougher regulations, which is why our drives are accredited and certified in accordance with the World’s most stringent standards. Rugged and robust field enclosure A range of drives designed for installation in the process environment with no need for any additional enclosure including in wash-down areas. Peace of mind You will find our dedicated sales and service staff all over the world 24-hours a day. They are always ready to support you with commissioning assistance, technical training and troubleshooting. They can even offer you a cost-efficient package of DrivePro™ service agreements to avoid any surprises to your maintenance budget. 32009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=4http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=4VLT® benefits all over the vessel. 8 8 6 1 3 7 4 3 1 Separator VLT® drives increase the flexibility of the separator and reduce the energy consumption. The drive makes the separator tolerant against load shifts. It can catch the separator on the fly and brake it without the need for resistors. Pump Pump dedicated features like built-in PID controllers, dry pump detection, flying start, sleep mode, cascade controller, end of curve and flow compensation save energy, protect the pump. 3 Thruster VLT® drive’s high torque capabilities – up to 160% overload – and its fast and accurate performance benefits the maneuvering of the ship. The preheat function eliminates an anti-condensation heater. Steering gear Accurate positioning of the rudder enables a precise analogue control system. The hydraulic pumps only run when the vessel is changing course, which saves energy. 5 4 2 Fan Load dependent capacity control and Automatic Energy Optimisation save energy. Skip resonance monitoring reduces noise and protects the system. Motor preheat prevents damage and eliminates the need for anti-condensation heating. 42009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=5http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=5VLT® drives optimise control and energy efficiency at sea 5 Using drives for controlling motors aboard a boat gives many benefits. A frequency converter reduces the startup current peak and the need for auxiliary generators for startup is thus eliminated, especially where you have large motors for thrusters and propulsion. 6 Different types of pumps, i.e seawater, mud and cargo pumps, are typical systems where a drive is installed. Ventilation and air conditioning systems are also applications where installing Danfoss VLT® Drives can provide multiple benefits. Danfoss VLT® Drives fully comply with the rules of the marine approval societies. 3 2 6 Winch Good reaction to torque variations makes for reliable operation of waving and harboring. Advanced mechanical brake control eases mechanical stress on both gear and brake. The mechanical brake will be engaged in case of overspeed. 7 Compressor A high starting torque means no need for oversized drive and optimised start/stop cycles protect the compressor and reduce the energy consumption. 8 Hoist/lift High torque and advanced mechanical brake control makes for smooth operation in rough load conditions and perfect control of the load all the time. The Hoist digiPot function makes for infinite variable speed 52009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=6http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=6The modular VLT® technology platform VLT® AutomationDrive is built on a modular platform allowing for highly customised drives mass produced, tested, and delivered from the factory. Upgrades and further options dedicated to the process industry are a matter of plug-andplay. It shares features and user interface with the dedicated VLT® HVAC Drive and VLT® AQUA Drive. Once you know one, you know them all. 9 10 2 1 4 3 5 12 6 10 11 1 Display options Danfoss Drives renowned removable Local Control Panel has an improved user interface. Choose between 27 built-in languages (including Chinese) or have it customised with your own. Two of the languages can be changed by the user. Hot plugable LCP The Local Control Panel (LCP) can be plugged in or unplugged during operation. Settings are easily transferred via the control panel from one drive to another or from a PC with MCT-10 set-up software. 3 7 8 8 8 2 Onboard manual The info button makes the printed manual virtually redundant. Users have been involved throughout development to ensure optimum overall functionality of the drive. The user group has significantly influenced the design and functionality of the Local Control Panel. The Automatic Motor Adaptation, the Quick Set-Up menu and the large graphic display make commissioning and operation a breeze. Choose numerical display, graphic display or no control panel. 4 I/O options General purpose I/O, relay and thermistor, expands the flexibility of the drives. 62009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=7http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=75 Control terminals Specially developed removable spring-loaded cage clamps add to reliability and facilitate easy commissioning and service. 24 V supply A 24 V supply keeps the VLT® drives logically “alive” in situations when the AC power supply is removed. RFI RFI emissions are limited within IEC 61800-3 category C1, C2 or C3. 690 V versions meet category C2 or C3. Versions for maritime use with type approvals are available with RFI emissions according to IACS E10 requirements. Modular construction and ease of maintenance All components are easily accessible from the front of the drive, allowing for ease of maintenance and side-by-side mounting of drives. The drives are constructed to a modular design allowing for the easy replacement of modular sub-assemblies. Programmable options Freely programmable option MCO 305 for user specific control algorithms and programs allows the integration of PLC programs. Conformal coating Conformal coating according to IEC 60721-3-3 Class 3C2 is standard for the PCBs for Danfoss frequency converters. For use in harsh and aggressive environments, coating according to Class 3C3 is available as an option. Versions for maritime use with type approvals are coated according to Class 3C3 as standard. 11 6 7 Back channel cooling The unique design uses a back channel to pass cooling-air over heat sinks. This allows 85% of the heat losses to be exhausted directly outside of the enclosure with minimal air passing through the electronics area. This dramatically reduces temperature rise and contamination of the electronic components for improved reliability and increased functional life. Enclosure The drive meets relevant requirements for all possible installation conditions. Enclosure class IP 00/ chassis, IP 20/chassis. IP 21/ NEMA 1, IP 54/55/NEMA 12 or IP 66/NEMA 4x. Fieldbus options Options for serial bus communication, Profibus, Ethernet, Devicenet, CanOpen etc., are delivered ready to plug-and-play. ATEX approved An ATEX approved thermistor option is available for VLT® AutomationDrive rendering the drive capable of providing sole protection for an EExd motor within the installation. The only action required is to connect the PTC thermistor to the drive, for a significant reduction in costs. Safety The new VLT® series can be ordered with safe stop functionality suitable for category 3 installations according to EN 954-1. This feature prevents the drive from starting unintentionally. The functionality is standard in the FC 302 version. Harmonic suppression The renowned DC coil ensures very low harmonic disturbance of the power supply according to IEC-1000-3-2. Compact design: No need for external modules. Smart Logic Control The new VLT® drives have Smart Logic Control built in. With this feature you can make the drive react expediently to inputs and events and often replace PLC’s. NAMUR option The NAMUR option extends the number of inputs and outputs. It alters the factory settings of the VLT® AutomationDrive to the standardised NAMUR control definitions (recommendation 37), allowing quick and easy installation, commissioning and operation. PELV All VLT® drives comply to the PELV (Protective Extra Low Voltage) requirements and are surge-proof in accordance with VDE 0160. Inputs and outputs are electrically isolated. Up to 150 metres between the drive and the motor The basic design of VLT® drives allows for up to 150 metres of screened motor cable – without disturbing other electronic equipment. This allows the VLT® to be installed in a central control room. 12 8 9 10 The Local Control Panel (LCP) was given the international iF design award in the category “interface in communication”. Danfoss Drives received the Frost & Sullivan Award for Product Innovation for the unique VLT® AutomationDrive series. 72009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=8http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=8Efficient drives means saved money and energy consumption Efficiency is vital for frequency converters Developing efficient drives is important to Danfoss. The electronic design and the quality of the components gives our drives unsurpassed energy efficiency. What does this mean to you? • Lessheattoremovefromthe control room. You need to add 0.5 kW cooling energy to remove 1 kW heat. • Lessfuelhastobeburnedto provide 1 kW on the shaft of the motor • SavedcostonNOxtax. • LessCO2 is produced Below you see an example, comparing an old solution steering gear with hydraulic power pack vs. using a system with frequency converter over a period of 5 years. 5 kW motor With a frequency converter: Running time .5525 hours Power consumption . 2787 kWh Heat losses within cabinet (0.3%) Heat loss exhausted externally from cabinet (1.7%) Excess heat (2%) Utilised energy (98%) Old solution: Running time . 44611 hours Power consumption .10706 kWh Conclusion: For this boat, using frequency converter on the steering gear. Power reduction: 10706 kW/h – 2787 kW/h = 7919 kWh (approx. 74% reduction) Run time 44611 h-5525 h = 39086 h (approx. 88% reduction) Reduced CO2: 2460 kg (311 gr CO2/kWh) The savings will be significantly higher on larger motors. Overall VLT® features Easy upgrade With the VLT® plug-and-play flexibility in adding option cards within the drive, it is simple to expand the functionality of standard drive. Minimum time and no extra space is required. Highly efficient components and innovative designs make Danfoss VLT® drives extremely compact as well as easy to commission and operate. Overall benefits: • Easytoinstall • Lowercostofinstallation • Efficiency • Serviceability • Integratedoptions • Size Danfoss gives you: • Drivesdedication • Innovation • Reliability 8 Features • VVC+controlalgorithm • FlyingStart • Multi Setup • Built-in PID controllers • Load dependent cooling fans • Screened motor cables up to 150 m • Unscreened motor cables up to 300 m • Built in DC coils • Hot pluggable clear lettered control panel • Automatic Motor Adaptation (AMA) • Kinetic backup • Energy meter • 50˚ C ambient temperature • Reduced EMC Benefits – Close to 100% power output – No derating of motor – No torque ripples – Drive catches spinning motor without tripping, with SW selection – You can program up to four set-ups for the motor – Optimised processes – Energy saving, less noise – Need no extra motor coils – Saves space and costs – Reduced AC line harmonics – Protects external eqipment – Easy setup – Optimum torque performance – Smooth coasting/trip by maintaining DC voltage when power failure occurs – Savings – Reliable operation – Long motor cables (150/300 m)2009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=9http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=9Marine applications Fan features • Load dependent capacity control and AEO • Skip resonance monitoring • Operates single as well as parallel fans • PID controller built-in • Motor preheat • Current monitoring Benefits – Energy saving – Noise reduction – Protection of system – Saves installation cost – Saves cost – Avoids damage on motor – Eliminates anti-condensation heater – Controlled filter update Compressor features • High Starting torque • Running at current limit • Optimise start/stop cycles • Variable speed • Preheat Benefits – No need for larger drive – Extends the systems capacity – Protects compressor – Reduces energy consumption – Reduced operational noise – Less wear on mechanics – Longer service intervals – Avoids damage on motor – Eliminates anti-condensation heater Separator features • Variable speed • Load sharing through common DC-bus • AC brake • Flying start • High motor torque with flux control Benefits – Flexibility of centrifuge – Reduced energy cost in multiple centrifuge applications – Dynamic braking without resistor – Catches a rotating bowl, saving process time – Tolerant against impact loads and load shifts Pump features • AEO using cos phi algorithm • PID controller built in • Dry pump protection • Flying start • Sleep mode • Pump Cascade Controller • End of curve • Flow compensation Benefits – Up to extra 10% energy savings – Saves cost – Dynamic braking without resistor – Protects the pump – Saves energy – Protects the pump – Saves energy – Saves energy – Keeps wear and tear on individual pumps to a minimum – Protects the pump – Saves energy – Saves energy 92009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=10http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=10Marine applications Thruster features • High torque capability • High performance • AC braking • Resonance monitoring • VLT® Preheat function • Running at current limit Benefits – Robust to overload 160% torque – Fast and accurate – Saves braking time without brake resistor – Noise reduction – Eliminates anti-condensation heater – Extends the system capacity Winch features • Hightorquecapability • Goodreactiontotorquevariations • Reliableperformanceinopenloop • Advancedmechanicalbrakecontrol • Overspeedprotection Benefits – Torque overload 160% – Reliable operation of waving and harboring – Costs saving without encoders – Less mechanical stress on the gear/brake – The mechanical brake will be engaged in case of overspeed Steering gear Features • Lessmaintenance • Accuratepositioningofrudder • Flexiblecontrolsystem • Fastandaccurate • Hydraulicpumpisonlyrunning when the vessel is changing course Benefits – Smooth start and stop of steering gear – Enables a precise analogue control system – Variable rudder speed – High performance – Low energy consumption Hoist/Lift features • Reliableperformanceinbothopen and closed loop • Hightorque • Advancedmechanicalbrakecontrol • Oversyncronousspeedoperation • HoistdigiPotfunction • Overspeedprotection Benefits – Wide range of possible applications – Smooth operation in rough load conditions – Perfect control of the load all the time – Less mechanical stress on the mechanical components – Infinite variable speed – The mechanical brake will be engaged in case of overspeed 102009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=11http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=11Marine references Copyright The Ulstein Group Rolls-Royce steering gear Rolls-Royce supplies a complete rang of rotary vane steering gear suitable for all sizes of ships. Rolls-Royce steering gears have been manufactured for more than 50 years with more than 25,000 units delivered. Frequency controlled pumps are used for the SR and -/SV series of steering gear, torque 16 to 850 kNm. This system utilises a reversible hydraulic pump and motor together with a frequency converter for changing the speed and direction of the pump. This gives smooth start and stop of the steering gear and enables a precise analogue control system. Permea Maritime Protection® inert gas system The inert gas system is used onboard in oil/chemical tankers in order to prevent explosions. Producing inert gas with correct oxygen level is vital when discharging cargoes. A frequency drive controls the fuel oil pump for the burner, ensuring the oxygen in the inert gas is constant even when changing the load. Ulstein Verft Ulstein Verft AS is one of the world’s foremost suppliers of advanced vessels; primarily anchor handling tug supply vessels, platform supply vessels and specialised and multifunctional vessels. The shipyard serves as the Ulstein Group’s development base for the detailed design and assembly of capital and equipment intensive specialised vessels and is the group’s most important expertise base for carrying out projects. MMC KULDE and MCC TENDOS MMC makes fish handling and refrigeration concepts for the fishing- and fish farming industry, as well as industrial refrigeration. MMC provides innovative solutions from the fish swimming in the sea until the fish are ready for the end consumer. The companies have long traditions in serving the leading fishing- and fish farming industries. Surrounded by demanding customers, the product’s performance is of the utmost importance. However, products approved by these uncompromising customers are ready for any market throughout the world. Chilled fish handling with care has the highest importance when MMC strives to be the market specialist. Aeron AS Aeron is a total contractor of marine and industrial Heating, Ventilation and Air-Conditioning, HVAC systems, and is a leading supplier of complete HVAC systems to the global shipping industry. AERON MARINE HVAC systems are designed to ensure optimal climate solutions for people, cargo, machinery and instruments onboard all types of ships. With nearly 30 years of experience in the HVAC business, AERON has developed a high quality product range specially designed for shipboard environments. 112009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=12http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=12VLT® HVAC Drive The VLT® HVAC Drive series is available in a wide power range designed for all HVAC applications. An advanced drive built on HVAC dedication. The new VLT® HVAC Drive is the latest series of HVAC drives from Danfoss with built-in intelligence. The VLT® HVAC Drive has a vast number of functions developed to meet the diverse needs of the HVAC business. It is the perfect match for pumps, fans and compressors in vessels that are fitted with increasingly sophisticated solutions. The VLT® HVAC Drive family Features All built in – low investment • Modularproductconceptandawide range of options • DedicatedHVACI/Ofunctionalityfor temperature sensors etc. • DecentralI/Ocontrolviaserialcommunication • WiderangeofHVACprotocolsforBMS controller connectivity • 4xautotunedPIDs • SmartLogicController • RealTimeClock • Integratedfan,pumpandcompressor functionality • FireOver-rideMode,DryrunDetection Constant Torque etc. Benefit • Low initial investment – max. flexibility, later upgrade possible • External convertion saved • Reduced wiring costs and external controller I/O saved • Fewer extra gateway solutions needed • • • • No external PID controller needed Often makes a PLC unnessary Enables daily and weekly settings Saves external control and conversion equipment • Protect equipment and save energy Product range 3 x 380 – 480 V .1.1 – 1000 kW 3 x 200 – 240 V . 1.1 – 45 kW 3 x 525 – 600 V .1.1 – 1000 kW 3 x 525 – 690 V .45 – 1400 kW With 110% over load torque Available enclosure ratings: IP 00: . 110 – 1000 kW IP 20: . 1.1 – 90 kW IP 21 (NEMA 1): .1.1 – 1400 kW IP 54 (NEMA 12): . 110 – 1400 kW IP 55 (NEMA 12): . 1.1 – 90 kW IP 66 . 1.1 – 90 kW We offer an optional coating providing extra protection for aggressive environments. 12 Save energy – less operation cost • AutomaticEnergyOptimizerfunction, • Saves5-15%energy advanced version • Advancedenergymonitoring • Overviewonenergyconsumption •Energysavingfunctionsi.e.flow compensation, • Savesenergy sleep mode etc. Unequalled robustness – maximum uptime • Robustsingleenclosure • Maintenancefree • Uniquecoolingconceptwithnoambientair • Problem free operation in harsh flow over electronics environments • Maxambienttemp.50˚ C without derating • Noexternalcoolingoroversizenecessary User friendly – save commisioning and operating cost • Awardedgraphicaldisplay,27languages • Effectivecommissioningandoperation • USBplugandplayconnection • EasytousePCsoftwaretools • GlobalHVACsupportorganisation • Local service – globally Built in DC coils and RFI filters – no EMC concerns • IntegratedDClinkharmonicfilters • Small power cables. Meets EN 61000-3-12 • Integrated EMC filters • Meets EN 55011 Class B, A1 or A22009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=13http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=13Application options A wide range of integrated HVAC options can be fitted within the drive: General purpose I/O option (MCB 101): 3 digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs. Relay option (MCB 105): Adds 3 relay outputs Analogue I/O option adds (MCB 109): 3 Pt1000/Ni1000 inputs, 3 analog voltage outputs External 24 VDC supply option (MCB 107): 24 VDC external supply can be connected to supply, control and option cards. Battery back-up for Real Time Clock (MCB 109). Brake chopper option: Connected to an external brake resistor, the built in brake chopper limits the load on the intermediate circuit in the event the motor acts as generator. Mains Disconnect Switch as a built-in option Specifications Mains supply (L1, L2, L3) Supply voltage Supply voltage Supply voltage Supply voltage Supply frequency Displacement Power Factor (cos φ) near unity Switching on input supply L1, L2, L3 Output data (U, V, W) Output voltage Switching on output Ramp times Open/Closed loop Digital inputs Programmable digital inputs Logic Voltage level * 2 can be used as digital outputs Pulse inputs Programmable pulse inputs Voltage level Pulse input accuracy * Utilize some of the digital inputs Analog input Analog inputs Modes Voltage level Current level Analog output Programmable analog outputs Current range at analog output Relay outputs Programmable relay outputs Fieldbus communication Standard built-in: FC Protocol N2 Metasys FLN Apogee Modbus RTU Optional: LonWorks (MCA 108) BACnet (MCA 109) DeviceNet (MCA 104) Profibus (MCA 101) 200–240 V ±10% 380–480 V ±10% 525–600 V ±10% 525–690 V ±10% 50/60 Hz (> 0.98) 1–2 times/min. 0 – 100% of supply voltage Unlimited 1–3600 sec. 0–1000 Hz 6* PNP or NPN 0 – 24 VDC 2* 0–24 VDC (PNP positive logic) (0.1–110 kHz) 2 Voltage or current 0Vto+10V(scaleable) 0/4 to 20 mA (scaleable) 1 0/4 – 20 mA 2 (240 VAC, 2 A and 400 VAC, 2 A) Power options A wide range of external power options are available for VLT® HVAC Drive in critical networks or applications: • Advanced harmonic filters: For critical demands on limiting harmonic distortion • dU/dt filters: For special demands on motor isolation protection • Sine wave filters (LC filters): For reducing motor noise HVAC PC software tools • MCT 10 Ideal for commissioning and servicing the drive • VLT® Energy Box Comprehensive energy analysis tool, shows the drive payback time • MCT 31 Harmonics calculations tool 132009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=14http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=14VLT® HVAC Drive power, currents and enclosures T2 200 – 240 V Amp. IP 66 IP 20 IP 55 IP 21 T4 380 – 480 V IP 00 IP 66 IP 54 IP 20 IP 55 IP 21 T6 525 – 600 V Amp. IP 66 IP 20 IP 55 IP 21 ≤550 V 2.6 2.9 4.1 5.2 >550 V 2.4 2.7 3.9 4.9 6.1 9 11 18 22 27 34 41 52 62 83 100 131 C3 C1 C1 C1 56 76 90 113 137 162 201 253 303 360 B4 B2 B2 B2 B3 B1 B1 B1 A3 A3 A5 A5 A3 A3 A5 A5 T7 525 – 690 V IP 54/55 F2/F4 F1/F3 Amp. IP 00 550 V 690 V IP 21 F2/F4 F1/F3 FC 102 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 P1M4 kW 1.1 1.5 2.2 3 3.7 4.0 5.5 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 1200 1400 Amp. 6.6 7.5 10.6 12.5 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 ≤440 V 3 4.1 >440 V 2.7 3.4 4.8 6.3 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 190 240 302 361 443 540 590 678 730 780 A2 A2 A5 A5 A3 A3 5.6 7.2 10 13 A2 A2 A5 A5 A2 A2 A3 A3 A5 A5 6.4 9.5 11.5 19 B1 B1 23 28 36 43 54 65 87 C2 C2 105 137 B3 B1 B1 B1 B2 B2 B2 C1 C1 C1 16 24 32 37.5 44 61 73 90 106 147 177 212 260 315 395 480 600 658 745 800 880 990 1120 1260 1460 1720 B4 C3 B3 B1 B4 B2 B2 B2 C4 C2 C2 C2 C3 C1 C1 C1 54 73 86 108 131 155 192 242 290 344 400 450 500 570 630 730 850 945 1060 1260 1415 E2 E1 E1 D4 D2 D2 D4 D2 D2 D3 D1 D1 C4 C2 D3 D1 D1 C4 C2 C2 C2 D4 D2 D2 E2 E1 E1 418 470 523 F1/F3 1050 1160 1380 1530 F1/F3 890 596 630 763 889 988 1108 1317 1479 F2/ F4 F2/ F4 F3 is an F1 frame with options cabinet; F4 is an F2 frame with options cabinet IP 00/Chassis IP 20/Chassis IP 21/NEMA Type 1 With upgrade kit IP 54/NEMA Type 12 IP 55/NEMA Type 12 IP 66/NEMA Type 4X Dimensions [mm] A2 A3 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 F1 F2 F3 F4 H 268 420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547 2204 W 90 130 242 165 230 308 370 308 370 420 408 600 585 1400 1800 2000 2400 D 205 200 260 249 242 310 335 333 380 375 494 498 606 H+ 375 475 670 755 950 W+ 90 130 165 255 329 391 H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B. 142009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=15http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=15VLT® AQUA Drive Danfoss Drives’ unsurpassed experience in advanced drive technologies for water and wastewater applications makes VLT® AQUA Drive the perfect match for pumps and blowers in modern water and waste water systems. The VLT® AQUA Drive family Features Dedicated features • Dryrundetection • Flowcompensationfunction • 2-stepramps(initialramp) • Pipefillmode • Built-in motor alternation feature • SleepMode • No/lowflowdetection • Endofpump-curvedetection • Pumpcascadecontroller • Master/follower control Energy saving • VLT® efficiency (98%) • Automatic Energy Optimisation (AEO) • Sleep Mode function Reliable • IP20–IP 66 enclosures • All power sizes available in IP 54/55 enclosures • Password protection • Mains disconnect switch • Optional, built-in RFI suppression • Built-in Smart Logic Controller • One-Wire safe stop • Max. ambient temperature up to 50ºC without derating User-friendly • Award winning control panel (LCP) • One drive type for the full power range • Intuitive user interface • Integrated Real Time Clock • Modular design • Auto tuning of PI-controllers • Payback time indication Benefit • Protectsthepump • Savesenergy • Protectsdeepwellpumps • Eliminateswaterhammering • Duty-standbyoperation,costreduction • Savesenergy • Protectsthepump • Protectsthepump,leakagedetection • Lowerequipmentcost • High performance pump systems Less operation cost • Saves energy • Saves5–15%energy • Saves energy Maximum uptime • Outdoor mounting possible • Broad usability • Reliableoperation • Noneedforexternalswitch • No need for external modules • OftenmakesPLComissible • Safeoperation/lesswiring • Reducedneedforcooling Save initial and operation cost • Effectivecommissioningandoperation • Lesslearningrequired • Timesaved • Lowerequipmentcost • Enables fast installation of options • Timesaved • Fewerworries The perfect match for: • Water supply • Wastewater treatment • Irrigation Power range: 1 x 200 – 240 V AC: . 1.1 – 22 kW 1 x 380 – 480 V AC: . 7.5 – 37 kW 3 x 200 – 240 V AC: .0.25 – 45 kW 3 x 380 – 480 V AC: . 0.37 – 1000 kW 3 x 525 – 690 V AC: .11 – 1400 kW 152009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=16http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=16VLT® AQUA Drive Application options A wide range of integrated options can be fitted in the drive: General purpose I/O option (MCB 101) 3 digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs Cascade Controller (MCO 101, 102) Upgrade the built-in cascade controller to operate more pumps and for master/follower pump control. Relay & Analog I/O option (MCB 105, 109) Upgrade to advanced performance and control using the additional in/outputs. Profibus (MCA 101), DeviceNet (MCA 104) and EtherNet IP (MCA 121) Fieldbus options. 24 V DC supply option (MCB 107) Back-up option to keep the control system alive during mains loss. Coated PCB available For harsh environments, according to levels in IEC61721–3–3, standard 3C2, optional 3C3. Specifications Mains supply (L1, L2, L3) Supply voltage Supply frequency Displacement Power Factor (cos φ) near unity True power factor (λ) Switching on input supply L1, L2, L3 200-240 V ±10%, 380-480 V ±10%, 525-600V+/-10%,525-690V±10% 50/60 Hz (> 0.98) ≥ 0.9 1–2 times/min. Output data (U, V,W) Output voltage 0–100% of supply Switching on output Unlimited Ramp times 1–3600 sec. Closed loop 0–132 Hz Note: VLT® AQUA Drive can provide 110% current for 1 minute. Higher overload rating is achieved by oversizing the drive. Digital inputs Programmable digital inputs Logic Voltage level * Two of the inputs can be used as digital outputs. Analog inputs Number of analog inputs Modes Voltage level Current level 6* PNP or NPN 0 – 24 VDC 2 Voltage or current -10to+10V(scaleable) 0/4 to 20 mA (scaleable) Pulse inputs Programmable pulse inputs 2 Voltage level 0–24 VDC (PNP positive logic) Pulse input accuracy (0.1–110 kHz) * Two of the digital inputs can be used for pulse inputs. Analog output Programmable analog outputs Current range at analog output Relay outputs Programmable relay outputs 1 0/4–20 mA 2 (240 VAC, 2 A and 400 VAC, 2 A) Power options We offer a wide range of external power options for use together with our drive in critical networks or applications: • AdvancedHarmonicFilters: For applications where reducing harmonic distortion is critical. • dU/dt filters: For providing motor isolation protection. • Sine filters (LC filters): For reducing motor noise. Fieldbus Communication FC Protocol and Modbus RTU built in (DeviceNet, Profibus and Ethernet IP Optional) Ambient temperature Up to max 55° C AQUA PC software • MCT10: Ideal for commissioning and servicing the drive including guided programming of cascade controller, real time clock, smart logic controller and preventive maintenance. • VLT® Energy Box: Comprehensive energy analysis tool, shows the drive payback time. • MCT31: Harmonics calculations tool. 162009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=17http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=17VLT® AQUA Drive power, currents and enclosures T2 200 – 240 V Amp. IP 66 IP 20 IP 55 IP 21 T4 380 – 480 V IP 00 IP 66 IP 54 IP 20 IP 55 IP 21 T6 525 – 600 V Amp. IP 66 IP 20 IP 55 IP 21 ≤550 V >550 V T7 525 – 690 V IP 54/55 Amp. IP 00 550 V 690 V IP 21 F1/F3 F2/F4 FC 202 PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 P1M4 kW 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 4.0 5.5 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 1200 1400 Amp. 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7 24.2 30.8 46.2 59.4 74.8 88 115 143 170 ≤440 V 1.3 1.8 >440 V 1.2 1.6 2.1 2.7 3.4 4.8 6.3 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 190 240 302 361 443 540 590 678 730 780 A2 A2 2.4 A5 A5 3 4.1 5.6 7.2 10 13 1.8 A2 A2 A5 A5 2.6 2.9 4.1 5.2 A2 A2 A3 A3 A5 A5 6.4 9.5 11.5 19 B3 B1 B1 B1 23 28 B4 B2 B2 B2 36 43 54 C3 C1 C1 C1 65 87 C2 C2 105 137 1.7 2.4 2.7 3.9 4.9 6.1 9 11 18 22 27 34 41 52 62 83 83 131 C3 C1 C1 C1 C4 C2 C2 C2 B4 B2 B2 B2 B3 B1 B1 B1 14 19 23 28 36 43 54 65 87 105 137 162 201 253 303 360 13 18 22 27 34 41 52 62 83 100 131 155 192 242 290 344 400 450 500 570 630 850 945 1060 1260 1415 F1/F3 F2/F4 730 E2 E1 E1 D4 D2 D2 D4 D2 D2 D3 D1 D1 C2 C2 B2 B2 A3 A3 A5 A5 A3 A3 A5 A5 A3 A3 B3 B1 B1 B1 B2 B2 B2 C1 C1 C1 16 24 32 37.5 44 61 73 90 106 147 177 212 260 315 395 480 600 658 745 800 880 990 1120 1260 1460 1720 B4 C3 C4 C2 C2 C2 C4 C2 D3 D1 D1 D4 D2 D2 E2 E1 E1 418 470 523 F1/F3 1050 1160 1380 1530 F1/F3 890 596 630 763 889 988 1108 1317 1479 F2/ F4 F2/ F4 F3 is an F1 frame with options cabinet; F4 is an F2 frame with options cabinet IP 00/Chassis IP 20/Chassis IP 21/NEMA Type 1 With upgrade kit IP 54/NEMA Type 12 IP 55/NEMA Type 12 IP 66/NEMA Type 4X Dimensions [mm] A2 A3 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 F1 F2 F3 F4 H 268 420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547 2204 W 90 130 242 165 230 308 370 308 370 420 408 600 585 1400 1800 2000 2400 D 205 195 260 249 242 310 335 333 380 375 494 498 606 H+ 375 475 670 755 950 W+ 90 130 165 255 329 391 H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B. 172009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=18http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=18VLT® AutomationDrive The VLT® AutomationDrive is a single drive concept that covers the entire range of applications, which is a major benefit in commissioning, operating and maintaining the equipment. VLT® AutomationDrive’s modular open technology platform makes it exceptionally adaptable and programmable. Its configurable, userfriendly interface supports local languages and letters. Pluggable options The drive solution can be adapted to any application due to the flexible option structure. Numerous options are available and can be mounted and tested in the factory or be plugged in later for change-over or upgrade. The VLT® AutomationDrive family Adapts to the future The modular concept of VLT® AutomationDrive makes it highly adaptable – also to future features and options. Modularity offers the benefit of buying on a need-to-have basis without losing future possibilities. Hot pluggable Control Panel The Local Control Panel (LCP) can be plugged in directly or connected through a cable for remote commissioning. The LCP can be disconnected during operation and replaced with a blind cover. Settings are easily transferred via the LCP from one drive to another or from a PC to a drive with the VLT® Set-up Software MCT 10. Awarded VLT® AutomationDrive has received the Frost & Sullivan award for innovation and the iF Design Award for its user-friendliness. Features Reliable • Ambient temperature 50° C without derating • Available in IP 20, 21, 55 and 66 enclosures • Resistant to wear and tear User-friendly • Plug-and-Play technology • Awarded control panel • Intuitive VLT® interface • Pluggable cage clamp connectors • Exchangeable languages Intelligent • Intelligent warning systems • Smart Logic Control • Advanced plug-in features • Safe Stop • STO: Safe Torque Off (IEC 61800-5-2) • Intelligent heat management Benefit Maximum uptime • Less need for cooling or oversizing • Suitable for harsh and wash-down areas • Low lifetime cost Saves commissioning and operating cost • Easy upgrade and change over • User-friendly • Saves time • Easy connection • User-friendly • Warning before controlled stop • Reduces need for PLC capacity • Easy commissioning • Safety cat. 3 (EN 954-1), PL d (ISO 13849-1), Stop cat. 0 (EN 60204-1) • SIL 2 (IEC 61508) SIL CL 2 (IEC62061) • Excess heat effectively removed The perfect solution for: • Industrialautomation • Highdynamicapplications • Safetyinstallations Power range 0.25 – 37 kW . (200 – 240 V) 0.37 – 800 kW . (380 – 500 V) 0.75 – 75 kW . (525 – 600 V) 11 kW – 1.2 MW . (525 – 690 V) 182009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=19http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=19Options The following options are available: Fieldbus options • MCA101Profibus • MCA104DeviceNet • MCA105CanOpen • MCA113ProfibusVLT®3000 protocol converter • MCA114ProfibusVLT®5000 protocol converter • MCA121EthernetIP I/O and feedback options • MCA101GeneralPurposeI/O • MCB102Encoder • MCB103Resolver • MCB105Relay • MCB113ExtendedRelayCard • MCB10724Vinputoptionfor control voltage Safety options • MCA131SafetyBUSpoptionwith Safe I/O • MCB108SafetyPLCinterface (DC/DC converter) • MCB112ATEX-PTCThermistorCard Motion Control Options • MCO305ProgrammableMotion Controller • MCO350SynchronizingController • MCO351PositioningController • MCO352CenterWinderController Specifications Mains supply (L1, L2, L3) Supply voltage Supply frequency True Power Factor (λ) Displacement Power Factor (cosф) near unity Switching on input supply L1, L2, L3 Output data (U, V, W) Output voltage 200-240 V ±10%, FC 301: 380-480 V ±10%/ FC 302: 380-500 V ±10%, 525-600 V ±10%, 525-690 V ±10% 50/60 Hz 0.92 nominal at rated load (>0.98) Maximum 2 times/min. 0 – 100% of supply FC 301: 0.2 – 1000 Hz (0.25 – 75 kW) FC 302: 0 – 1000 Hz (0.25 – 75 kW) 0 – 800 Hz (90 – 200 kW, T5) 0 – 600 Hz (250 – 1000 kW, T5) 0 – 600 Hz (90 – 315 kW, T7) 0 – 500 Hz (355 – 1200 kW, T7) 0 – 300 Hz (Flux mode) Unlimited 0.01 – 3600 sec. Output frequency Switching on output Ramp times Digital inputs Programmable digital inputs Logic Voltage level Analogue inputs Number of analogue inputs Modes Voltage level Current level Pulse/encoder inputs Programmable pulse/encoder inputs Voltage level Digital output* Programmable digital/pulse outputs Voltage level at digital/frequency output Analogue output* Programmable analogue outputs Current range Relay outputs* Programmable relay outputs Cable lengths Note: 160% current can be provided for 1 minute. Higher overload rating is achieved by oversizing the drive. FC 301: 4 (5) / FC 302: 4 (6) PNP or NPN 0 – 24 V DC Note: One/two digital inputs can be programmed as digital output for FC 301/FC 302 2 Voltage or current FC301:0to+10V FC302:-10to+10V(scaleable) 0/4 – 20 mA (scaleable) FC 301: 1/FC 302: 2 0 – 24 V DC (PNP positive logic) FC 301: 1/FC 302: 2 0 – 24 V 1 0/4 – 20 mA FC 301: 1/FC 302: 2 Power options • • • • Brakeresistors Sine-WaveFilters dU/dtFilters HarmonicFilters(AHF) Other accessories • IP21/NEMA1Kit (convert IP 20 to IP 21) • Sub-D9Connector • Decouplingplateforfieldbuscables • USBconnectioncabletoPC • Throughpanelmounting FC 301: 50 m/FC 302: 150 m (screened/armoured) FC 301: 75 m/FC 302: 300 m (unscreened/unarmoured) *More analogue and digital inputs/outputs can be added by options. Max. motor cable lengths 192009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=20http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=20VLT® AutomationDrive power, currents and enclosures T2 200 – 240 V kW FC 300 PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 1200 HO 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 4.0 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 400 450 500 500 560 630 710 800 1000 1000 1200 1400 24.2 30.8 46.2 59.4 74.8 88 115 143 30.8 46.2 59.4 74.8 88 115 143 170 B3 B4 C3 C4 B1 B2 C1 B1 B2 C1 B1 B2 C1 NO HO 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7 A2 A3 A3 A1*/A2 A2 A5 A5 1.3 1.8 2.4 3 4.1 5.6 7.2 10 13 16 24 32 37.5 44 C2 C2 C2 61 73 90 106 147 177 212 260 315 395 480 600 658 695 800 880 990 1120 1260 1460 1.2 1.6 2.1 2.7 3.4 4.8 6.3 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 190 240 302 361 443 540 590 678 730 780 890 1050 1160 1380 Amp. IP 66 IP 20 IP 55 IP 21 NO Amp. HO ≤440 V >440 V T4/T5 380 – 480/500 V Amp. NO IP 00 ≤440 V 1.3 1.8 2.4 3 4.1 5.6 7.2 10 13 16 32 37.5 44 61 73 90 106 147 177 212 260 315 395 480 600 658 745 800 880 990 1120 1260 1460 1700 >440 V 1.2 A1*/A2 1.6 2.1 2.7 3.4 4.8 6.3 8.2 11 14.5 27 34 40 52 65 80 105 130 160 190 240 302 361 443 540 590 678 730 780 F1/F3 1050 1160 F2/F4 1530 F2/F4 1380 F1/F3 890 E2 E1 E1 D4 D2 D2 D3 C3 C4 C1 C1 C1 B4 A2 A3 B3 A2 A3 B1 B2 A5 A5 A2 A2 A1*/A2 IP 66 A5 B1 B2 C2 IP 54 D1 IP 20 IP 55 A5 B1 B2 C2 IP 21 C2 D1 F3 is an F1 frame with options cabinet; F4 is an F2 frame with options cabinet IP 00/Chassis IP 20/Chassis IP 21/NEMA Type 1 With upgrade kit IP 54/NEMA Type 12 IP 55/NEMA Type 12 IP 66/NEMA Type 4X 202009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=21http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=21T6 525 – 600 V kW FC 300 PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 P1M0 P1M2 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1000 1200 HO 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 4.0 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 1000 1000 1200 1400 523 596 659 763 889 988 1108 1317 500 570 630 730 850 945 1060 1260 19 23 28 36 43 54 65 87 105 18 22 27 34 41 52 62 83 100 6.4 9.5 11.5 23 28 36 43 54 65 87 105 137 6.1 9 11 22 27 34 41 52 62 83 100 131 C3 C4 C1 C1 C1 B4 B3 B1 B2 B1 B2 B1 B2 14 19 23 28 36 43 54 C2 C2 C2 65 87 113 137 162 201 253 303 360 395 429 13 18 22 27 34 41 52 62 83 108 131 155 192 242 290 344 380 410 A3 A3 A5 A5 1.8 2.6 2.9 4.1 5.2 1.7 2.4 2.7 3.9 4.9 A3 A3 A5 A5 NO Amp. HO Amp. NO IP66 IP20 IP55 IP21 Amp. HO 550 V 690 V T7 525 – 690 V IP 54/55 B2 C2 D1 D2 E1 E1 F1/F3 F2/F4 Amp. NO IP 00 D3 D4 E2 E2 550 V 690 V IP21 B2 C2 D1 D2 E1 E1 F1/F3 F2/F4 ≤550 V >550 V ≤550 V >550 V 19 23 28 36 43 54 65 87 105 137 162 201 253 303 360 418 470 523 596 630 763 899 988 1108 1317 1479 18 22 27 34 41 52 62 83 100 131 155 192 242 290 344 400 450 500 570 630 730 850 945 1060 1260 1415 Dimensions [mm] A1 A2 A3 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1 D2 D3 D4 E1 E2 F1 F2 F3 F4 H 200 268 420 480 650 399 520 680 770 550 660 1209 1589 1046 1327 2000 1547 2204 W 75 90 130 242 165 230 308 370 308 370 420 408 600 585 1400 1800 2000 2400 D 207 205 195 260 249 242 310 335 333 380 375 494 498 606 H+ 375 475 670 755 950 W+ 90 130 165 255 329 391 H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option A/B. 212009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=22http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=22VLT® Motion Control Tool MCT 10 MCT 10 setup software provides easy control of details as well as a general overview of drive systems, large or small. The tool handles all drives related data. More efficient service organisation • Scope & logging: analyse problems easily • Read out alarms, warnings and fault log in one view. • Compare saved project with on-line drive More efficient commissioning • Off-line commissioning offsite • Save/send/mail projects anywhere • Easy field-bus handling, multiple drives in project file. Enables service organisations to be more efficient Basic: • Scope & graph • Alarm history in saved projects • MCO 305 support • Graphical Smart Logic Controller • Graphical timebased actions, preventive maintenance and Basic Cascade Controller (FC 102/FC 202 only) • Multiple fieldbus support • VLT® 5000 to FC 302 Drive Conversion Wizard Advanced: • No limitation in the number of drives • Motor Database • Real Time Logging from the drive • Sensorless pump control MAKING MODERN LIVING POSSIBLE Fieldbusses: • ProfiBus • RS485 • USB • Ethernet-TSC Internet download http://www.danfoss.com/drives System requirements • MS Windows® NT 4.0, 2000, XP or Vista • Pentium III 350 MHz or better • 256 Mb RAM or better • 200 Mb free hard disk space • CD-ROM drive • VGA or XGA graphic adapter tw re Softwa are VLT® Set-up Too ol Tools t-up Softw VLT® s Motion Contr VLT® Se trol Tool VLT® Motion Con e 2.3.1 © Da Release 2.3.1 ss A Releas /S 2 /S 00 nfo f 6-09 All tr adem arks in this material are propert ecti e resp y of th om ve c pani ri All es. ts gh er res Danfoss Drives A/S E-Business Internet 1. Download MCT 10 2. Download updates Features • • • • • • • • One PC tool for all tasks “Explorer-like” view Option programming Online and offline commissioning Scope & logging Alarm history Multiple interfaces USB connection Benefits • • • • • • • • Saves time Easy to use Saves time Saves cost Easy analyzing - less downtime Easy fault finding Easy connection Easy connection Field-bus MCT 10 Set-up Software Stand-alone 22 d. ve2009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=23http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=23Harmonic filtration, Advanced Active Filters (AAF) The perfect solution for: • • • • • Restoringweaknetworks Increasingnetworkcapacity Increasinggeneratorpower Meetingcompactretrofitdemands Securingsensitiveenvironments Specifications Line Voltage 380 – 480 VAC, 50 – 60 Hz Enclosure Rating NEMA Type 1 (IP 21), and Hybrid IP54, No Nema 12 approval (IP 54) Power Range 190, 250, 310, 400 and 500 A Up to four units can be paralleled for higher power Current transformer (CT) requirements Three standard CTs connected during installation at phases L1, L2 and L3 Operation modes Mode 1: Harmonic mitigation Mode 2: Harmonic mitigation and power factor correction with options to programme the task priorities Harmonic mitigation performance < 5% THD of the rated non-linear load current at the point of common coupling Harmonics Control Individual harmonic control of 1st harmonic of the reactive current and the 2nd through at least the 25th harmonic (excluding the 3rd) Compatibility Compatible for field installation with existing active filters Ambient temperature -10°Cto+45°C,withrelativehumidityof5%–85%RH,class3K3 (functions to be maintained up to 95% RH, non-condensing) Power fuses Optional RFI filtering Class A2 RFI required; Class A1 RFI optional Cooling Air-cooled, with primary cooling through the back channel Standard current transducer Rated secondary current 1 A and 5 A Rated apparent power 0.5 VA Accuracy class 0.5 or better VLT® Active Filters identify harmonic distortion from non-linear loads and inject counter-phased harmonic and reactive currents into the AC line to cancel out the distortion. The optimal sinusoidal waveform of the AC power is restored and the power factor of the system is re-established at 1. The modular design offers the same benefits as our High Power VLT® family, including high energy efficiency, user-friendly operation, back-channel cooling and high enclosure grades. VLT® Active Filters can compensate for individual VLT® drives as a compact integrated solution or be installed as a compact, stand-alone solution at a common point of coupling to address several loads simultaneously. With a step-down transformer, Danfoss Advanced Active Filters can also operate at higher voltage levels. Nominal current [A] Peak Current [A] Enclosure size mm (inches) @ 400 V @ 400 V Height Width Depth 190 475 1540 (60.6) 310 775 2000 (78.7) 500 1250 2000 (78.7) 2200 (86.6) with base 840 (33.1) 840 (33.1) 1700 (55.1) 373 (14.7) 494 (19.4) 600 (23.6) 120%, 60 seconds in 10 min. RMS overload [%] * Above 460 V, derating of the active filter power for the harmonic mitigation will occur * 690 V versions will be released in the near future. 232009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=24http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=24VLT® Harmonic Filter AHF 005/010 The Danfoss AHF 005 and AHF 010 are advanced harmonic filters, not to be compared with traditional harmonic trap filters. The Danfoss harmonic filters have been specially designed to match the Danfoss frequency converters. By connecting the Danfoss harmonic filters AHF 005 or AHF 010 in front of a Danfoss frequency converter, the harmonic current distortion generated back to the mains is reduced to a minimum. Calculation Software Danfoss has created a PC based program MCT31 for the calculation of harmonics with different principles for suppression. It can calculate the harmonics for danfoss frequency converters depending on the actual system (transformer, cables, other loads, etc.) Product range Line Voltage • 380 – 415 V AC (50 Hz) • 380–415VAC(60Hz) • 440 – 480 V AC (60 Hz) • 500 – 525 V (50Hz) • 690 V (50 Hz) Filter current • 10 A – 370 A • (Modules can be paralleled for higher power) Enclosure degree • IP 20 Features User-friendly • Small compact housing • Easy to use in retrofit applications • One filter module can be used for several frequency converters • ComplieswithIEEE519-1992andstage1 of EN 61000-3-12 • Easy commissioning • No routine maintenance required Efficient • AHF005reducesthetotalharmoniccurrent distortion to 5% • AHF 010 reduces the total harmonic current distortion to 10% • Low filter losses Benefits • Fits into a panel High flexibility • Lowerssystemcost • Installationinharshenvironments • No adjustment necessary • Norunningexpenses • Reduces transformer load • Reducestransformerload • High efficiency (> 0.98) 242009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=25http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=25Current and Distortion Spectrum at Full Load Typical without filter Specifications Line voltage Frequency Overload current Efficiency True power factor Ambient temperature ±10% +/-5% 160% for 60 s 0.98 0.80 @ 50% load 0.99 @ 100% load 1.0 @ 150% load 5˚C – 40˚C without derating Ordering numbers IAHF,N Typical motor kW HP 4, 5.5 6 7.5 10, 15 11 20 15, 18.5 25, 30 22 40 30, 37 50, 60 45, 55 75 7.5 100 90 125 110 150 132, 160 200 160 250 200 300 250 250 315 350 355 500 350 450 380 V – 415 V AHF 005 50 Hz 60 Hz 175G6600 130B2540 175G6601 130B2460 175G6602 130B2461 175G6603 130B2462 175G6604 130B2463 175G6605 130B2464 175G6606 130B2465 175G6607 130B2466 175G6608 130B2467 175G6609 130B2468 175G6610 130B2469 175G6611 130B2470 175G6688 130B2471 2 x 175G6609 175G6609+ 130B2468+ 175G6610 130B2469 2 x 175G6610 2 x 130B2469 175G6610+ 175G6611 2 x 175G6611 2 x 130B2470 440 V – 480 V IAHF,N 19 A 26 A 35 A 43 A 72 A 101 A 144 A 180 A 217 A 289 A 324 A 370 A 506 A 578 A Typical motor used (HP) 10, 15 20 25, 30 40 50, 60 75 100, 125 150 200 250 300 350 450 500 AHF 005 175G6612 175G6613 175G6614 175G6615 175G6616 175G6617 175G6618 175G6619 175G6620 175G6621 175G6689 175G6690 175G6620+175G6621 2 x 175G6621 500 – 525 V IAHF,N 10 A 19 A 26 A 35 A 43 A 72 A 101 A 144 A 180 A 217 A 289 A 324 A 434 A 469 A 578 A Typical motor used (kW) 4, 5.5 7.5, 11 15, 18.5 22 30 37, 45 55, 75 90, 110 132 160 200 250 315 355 400 Typical motor used (kW) 37, 45 55, 75 90 110, 132 160 200 250 315 400 AHF 005 175G6644 175G6645 175G6646 175G6647 175G6648 175G6649 175G6650 175G6651 175G6652 175G6653 175G6654 175G6655 2 x 175G6653 175G6652+175G6654 2 x 175G6654 690 V IAHF,N 43 A 72 A 101 A 144 A 180 A 217 A 289 A 324 A 370 A AHF 005 130B2328 130B2330 130B2331 130B2333 130B2334 130B2335 130B2331+130B2333 130B2333+130B2334 130B2334+130B2335 AHF 010 130B2293 130B2295 130B2296 130B2298 130B2299 130B2300 130B2301 130B2302 130B2304 AHF 010 175G6656 175G6657 175G6658 175G6659 175G6660 175G6661 175G6662 175G6663 175G6664 175G6665 175G6666 175G6667 2 x 175G6665 175G6664+175G6666 2 x 175G6666 AHF 010 175G6634 175G6635 175G6636 175G6637 175G6638 175G6639 175G6640 175G6641 175G6642 175G6643 175G6692 175G6693 175G6642+175G6643 2 x 175G6643 AHF 010 50 Hz 60 Hz 175G6622 130B2541 175G6623 130B2472 175G6624 130B2473 175G6625 130B2474 175G6626 130B2475 175G6627 130B2476 175G6628 130B2477 175G6629 130B2478 175G6630 130B2479 175G6631 130B2480 175G6632 130B2481 175G6633 130B2482 175G6691 130B2483 2 x 175G6631 175G6631+ 130B2480+ 175G6632 130B2481 2 x 175G6632 2 x 130B2481 175G6632+ 175G6633 2 x 175G6633 2 x 130B2482 Without filter 10 A 19 A 26 A 35 A 43 A 72 A 101 A 144 A 180 A 217 A 289 A 324 A 370 A 434 A 506 A 578 A 613 A 648 A With AHF 010 With AHF 010 With AHF 005 With AHF 005 252009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=26http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=26VLT® Power Options dU/dt filter dU/dt filters reduce the dU/dt values on the motor terminal phase-to-phase voltage – an important issue for short motor cables. dU/dt filters are differential-mode filters which reduce motor terminal phase-to-phase peak voltages spikes and reduce the rise time to a level that lowers the stress on the insulation of motor windings. Compared to sine-wave filters, the dU/dt filters have a cut-off frequency above the switching frequency. They are smaller, weigh less and have a lower price compared to sine-wave filters. The voltage at the motor terminals is still PWM pulse shaped, but the rise time and Upeak are reduced. Furthermore, because of the smaller inductance and capacitance, the dU/dt filters introduce a negligible reactance between inverter and motor and are therefore suitable for high dynamic applications. The perfect solution for: • Applications with short motor cables (up to 150 m) • Applications with older motors • Aggressive environments • Applications with frequent braking Range 3 x 200 – 500 V, 24 – 2300 A 3 x 525 – 690 V, 28 – 1350 A Enclosures IP 00 and IP 20 enclosure in the entire power range. Mounting • Side by side mounting with the drive • Filters are wall mounted up to 115 A and floor mounted above that size Superior compared to output chokes Output chokes cause undamped oscillations at the motor terminals which increase the risk of double pulsing and over-voltages higher than twice the DC link voltage. The dU/dt filters are low-pass L-C filters with a well defined cut-off frequency. Therefore the ringing oscillations at the motor terminals are damped and there is a reduced risk of double pulsing and voltage peaks. Quality and Design All dU/dt filters are designed and tested for operation with the VLT® AutomationDrive FC 302, VLT® AQUA Drive FC 202, and the VLT® HVAC Drive FC 102. They are designed to match the look and quality of the VLT® FC series drives. Advantages • Compatiblewithallcontrolprinciples,includingfluxandWC+ • Parallelfilterinstallationispossible for applications in the high power range Features • Reduces dU/dt stresses • Lowers the magnetic interference propagation on surrounding cables and equipment • Low voltage drop makes dU/dt filters the ideal solution for highly dynamic applications with flux vector regulation Benefits • Increases motor service interval • Trouble-free operation • Small size and cost compared to sine-wave filters 262009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=27http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=27Specifications Voltage rating Nominal current IN @ 50 Hz Motor frequency Ambient temperature Min. switching frequency Max. switching frequency Mounting Overload capacity Enclosure degree Approvals 3 x 200 – 500 V and 3 x 525 – 690 V 11 – 1200 Amp for higher power modules can be paralleled 0 – 60 Hz without derating 100/120 Hz (up to 10 A) with derating -25° to 45° C without derating fmin 1,5 kHz – 4 kHz depending on filter type fmax 8 kHz Side-by-side (up to 115 A) 160% for 60 sec every 10 min. IP 00 and IP 20 CE, UL Voltage and current without filter dU/dt limit curves 1.8 1.6 1.4 Upeak [V] 1.2 1.0 0.8 0.6 0.4 0.2 15 m 50 m 150 m 50 m dU/dt filter 15 m dU/dt filter 150 m dU/dt filter IEC60034-25 A IEC60034-17 Voltage and current with filter 0 0 0.5 1 1.5 tr [us] 2.0 2.5 3 The dU/dt value decreases with the motor cable length whereas the peak voltage increases. Therefore it is recommended to use sine-wave filters in installations with motor cable lengths above 150 m. Currents 500 V [A] Wall Mount [IP 20] 690 V [A] Cabinet Height [mm] 181 246 246 246 260 380 285 460 540 463 522 522 602 602 782 856 1152 1302 24 28 45-110 45-115 A1 A2 A3 A4 B1 B2 B3 B4 B5 F1 F2 F3 F4 F5 F6 F7 F8 F9 Dimensions Width [mm] 75 90 120 130 150 150 170 170 170 610 640 670 740 770 910 1150 1260 1304 Depth [mm] 205 205 205 205 260 260 260 260 260 440 500 500 550 550 650 860 800 860 182-500 Floor Mount [IP 21] 165-630 750 910 530 765-1350 1500-2300 272009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=28http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=28VLT® Power Option Sine-Wave filter Sine-wave output filters are low-pass filters that suppress the switching frequency component from the drive and smooth out the phase-to-phase output voltage of the drive to become sinusoidal. This reduces the motor insulation stress and bearing currents. By supplying the motor with a sinusoidal voltage waveform, the switching acoustic noise from the motor is also eliminated. Thermal losses and bearing currents A sinusoidal voltage supply to the motor reduces hysteresis thermal losses in the motor. Since the motor insulation lifetime is dependent on the motor temperature, the sine-wave filter prolongs the lifetime of the motor. The sinusoidal motor terminal voltage from the sine-wave filter furthermore has the advantage of suppressing any bearing currents in the motor. This reduces the risk of flash-over in the motor bearings and thereby also contributes to extended motor lifetime and increased service intervals. Quality and Design All filters are designed and tested for operation with the VLT® AutomationDrive FC 302, VLT® AQUA Drive FC 202, and the VLT® HVAC Drive FC 102. They are rated for the nominal switching frequency of the VLT® FC series and therefore no derating of the drive is needed. The enclosure is designed to match the look and quality of the VLT® FC-series drives. Advantages • Compatiblewithallcontrol principlesincludingfluxandVVC+ • Parallelfilterinstallationispossible for applications in the high power range The perfect solution for: • Applications with older motors • Aggressive environments • Applications with frequent braking • 690 V applications with general purpose motors • Motor cable length above 150 metres Range 3 x 200 – 500 V, 2.5 – 1200 A 3 x 525 – 690 V, 13 – 1320 A Enclosures IP 00 and IP 20 enclosure in the entire power range Mounting • Side by side mount with the drive up to 75 A • Filters are wall mounted up to 75 A and floor mounted above Features • Supplies the motor with a sinusoidal voltage waveform • Eliminates over-voltages and voltage spikes caused by cable reflections • Reduces electromagnetic interference by eliminating pulse reflection caused by current ringing in the motor cable. This allows the use of unshielded motor cables in some applications. • Eliminates acoustic noise in the motor • Reduces high frequent losses in the motor Benefits • Prevents flashover in motor windings • Protects the motor insulation against premature aging • Trouble-free operation • Quieter motor operation • Prolongs the service interval of the motor 282009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=29http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=29Specifications Voltage rating Nominal current IN @ 50 Hz Motor frequency Ambient temperature Min. switching frequency Max. switching frequency Overload capacity Enclosure degree Approvals 3 x 200 – 500 V and 3 x 525 – 690 V 2.5 – 1200 A for higher power modules can be paralleled 0 – 60 Hz without derating 100/120 Hz (up to 10 A) with derating -25° to 45°C without derating fmin 1,5 kHz – 5 kHz depending on filter type fmax 8 kHz 160% for 60 sec every 10 min. IP00 and IP20 CE, UL Voltage and current without filter Connection diagram VLT® Filter L 97 98 V1 L W1 L PE C C C W2 V2 96 U1 U2 M 3~ Voltage and current with filter Relative sound pressure measurements from the motor with and without sine-wave filter Currents 500 V [A] 2.5-4.5 8-10 17 24 38 48 62-75 690 V [A] A1 A2 A3 A4 B1 B2 B3 B4 B5 F1 F2 F3 F4 F5 F6 F7 F8 F9 Cabinet Height [mm] 181 246 246 246 260 380 285 460 540 463 522 522 602 602 782 856 1152 1302 Dimensions Width [mm] 75 90 120 130 150 150 170 170 170 610 640 670 740 770 910 1150 1260 1304 No filter 13 Depth [mm] 205 205 205 205 260 260 260 260 260 440 500 500 550 550 650 860 800 860 Wall Mount [IP 20] Floor Mount [IP 21] 115-180 28-115 260-480 660-1200 165-260 303-940 1320 With sine-wave filter 292009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=30http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=30VLT® Low Harmonic Drives Where the performance of other low harmonic technologies depends on the stability of the grid and load or affects the controlled motor, the new Danfoss VLT® Low Harmonic Drive continuously regulates the network and load conditions without affecting the connected motor. VLT® Low Harmonic Drive are motor friendly, with output impulse & shaft voltages compatible with motors conforming to IEC 60034-17/25 & NEMA-MG1-1998 part 31.4.4.2), as per standard VLT® Drives. The VLT® Low Harmonic Drive has the same modular build-up as Danfoss’ standard high power drives and shares similar features: high energy efficiency, back-channel cooling and user-friendly operation. The VLT® Low Harmonic Drive meets the toughest harmonic recommendations and gives the user full readout of the unit performance with regard to the grid, including a graphical overview of grid behavior. The perfect solution for • Meeting the toughest harmonics recommendations/standards • Generator-powered installations • Installations with generator backup • Soft power grids • Installation of drives in grids with limited excess power capacity Voltage range • 380 – 480 V AC 50 – 60 Hz Features Energy saving Energy saving functions (e.g., sleep mode, standby mode) Variable switching frequency for lower switching losses High product efficiency network changes Reduced harmonics Back-channel cooling (85% heat dissipated via back channel) Unequalled robustness Robust enclosure Unique cooling concept with no ambient airflow over electronics Coated PCBs 100% factory test Highest possible harmonic mitigation Maximum 5% THiD Robust against voltage imbalance and grid predistortion Dynamic regulation to load changes All built-in Modular concept and a wide range of options Decentral I/O control via serial communication Integrated EMC RFI filters User friendly Award-winning graphical display, 27 languages Full overview of grid condition Timely tracking of grid conditions Power Range 132 – 630 kW High Overload/ 160 – 710 kW Normal Overload (Matching drive frames D, E and F) Enclosure degree • IP 21 / NEMA 1, IP 54 / hybrid IP 54 Benefits Lower operating costs Saves energy Improved power factor/reduced load on the supply network Lower transformer, switchgear and cable losses Less control room cooling Less fan power consumption Maximum up time Maintenance free Problem-free operation in harsh environments Problem-free operation in harsh environments Problem-free operation Save initial and operation cost Meeting the toughest harmonics recommendations/standards Optimized transformer/generator grid capacity, more drives on same transformer Energy optimization low investment Low initial investment with maximum flexibility and possibility of future upgrades Reduced cost for wiring and external I/O controller Meets EN 55011 (A1 optional, A2 standard) Save commissioning and operation cost Effective commissioning and operation Reduced test effort Reduced test effort 302009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=31http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=31PC software MCT 10 Ideal for commissioning, servicing, monitoring and performance logging. MCT 31 Harmonic calculation tool supporting VLT® Low Harmonic Drives. RoHS compliant VLT® Low Harmonic Drives are manufactured with respect for the environment and comply with the RoHS directive. Specifications Harmonic mitigation performance True power factor Displacement factor < 5% THD Meet individual harmonic levels of IEEE 519 for ISC/IL>20 Meeting EN/IEC61000-3-4/IEC61000-3-12 > 0.98 > 0.98 Commissioning tool function Configuration and installation settings function User settings and information function Control panel function Data logger and event log function Network monitoring and measurement function Filter load and status function Software update function UL-file. CE marking, cULus (UL508C) and c-tick (AS/NZS 2064). IEEE519 / EN61000-3-xx harmonic mitigation guidelines IEEE587/ANSI C62.41/ EN61000-4-5 surge immunity EN55011 electromagnetic compatibility EN50178, EN60146 safety/design -10° C to +45° C, with relative humidity of 5% – 85% RH, class 3K3 (functions to be maintained up to 95% RH not condensing) Optional Class A2 RFI; Class A1 RFI optional Air cooled with primary cooling through back channel PC software & user interface LCP Regulation Ambient temperature Options • dU/dt filters: Protect motor insulation • Sine filters (LC filters): Reduce motor noise Power fuses RFI filtering Cooling Back-channel cooling The unique design uses a ducted back channel to pass cooling air over heat sinks with minimal air passing through the electronics area. This allows 85% of the heat losses to be exhausted directly outside of the enclosure, improving reliability and prolonging life by dramatically reducing temperature rise and contamination of the electronic components. There is an IP 54 seal between the back-channel cooling duct and the electronics area of the LHD. F E D 400 VAC (380-460 VAC) Normal Overload Power kW 160 200 250 315 355 400 450 500 560 630 710 Current [A] 315 395 480 600 658 745 800 880 990 1120 1260 High Overload Power kW 132 160 200 250 315 355 400 450 500 560 630 Current [A] 260 315 395 480 600 658 695 800 880 990 1120 F 2200 x 3700 x 600 E 2000 x 1440 x 500 D 1740 x 1260 x 380 Frame Dimensions HxWxD IP 21 [mm] Weight kg 380 380 406 596 623 646 646 2009 2009 2009 2009 312009-07-13T11:29:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=32http://danfoss.ipapercms.dk/Drives/DD/Global/SBABrochures/Marine/?Page=32What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s first mass produced variable speed drive for AC motors – and named it VLT®. Twenty five hundred employees develop, manufacture, sell and service drives and soft starters in more than one hundred countries, focused only on drives and soft starters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and configuration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the benefits of the latest features. Rely on the experts We take responsibility for every element of our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee of reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Environmentally responsible VLT® products are manufactured with respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is pre-prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard. All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One year’s energy savings from our annual production of VLT® drives will save the energy equivalent to the energy production from a major power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. www.vltmarine.com DKDD.PB.37.A1.02 VLT® is a trademark of Danfoss A/S Produced by SMC/AO 2009.052009-07-13T11:29:15+02:00