http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/RSS.ashxDanfoss Drives PagesSun, 12 Jul 2009 13:12:15 +0200http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=1http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=1MAKING MODERN LIVING POSSIBLE VLT® High Power Drives2009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=2http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=222009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=3http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=3VLT® performance goes up to 1.2 MW You will find all the same qualities in the VLT® high power range that you have experienced since Danfoss put the first mass-produced drives on the market in 1968. VLT® family In the high power drives you will get all the advantages you are already familiar with in the lower power drives, including user-friendly commissioning and operation. The high power range offers a host of advanced and yet easy-to-use features and options, built in and tested from factory, to meet any specification your application require. • High efficiency VLT® high power drives are energy efficient. 98% of the power is transferred to the motor, preventing overheating and wasted energy. • Heat Management Only 2% of the energy is lost through the drive. Although this is a small percentage, with large drives this heat loss must still be managed. Since VLT drives transmit 85% of the excess heat through the back-channel heat sink, it is removed from the drive, the panel, and the environment. Only 15% of the excess heat needs to be removed from the drive electronics cabinet and control room. • Save space The compact design of the VLT® drives – and high power drives in particular – makes them easy to fit in even small installation spaces. Built-in filters, options and accessories facilitate this compact installation. – Built-in DC coils for harmonic suppression eliminate need for external AC-coils. – Optional, built-in RFI filters available in the whole power range in most series. – Optional, input fuses and mains switch (disconnect) available with standard enclosures. – Standard enclosures sizes available with IP 21 (NEMA 1) or IP 54 (NEMA 12) rating. • Save time VLT® drives are designed with the installer and operator in mind to save time in installation, commissioning and maintenance. – Intuitive user interface includes award-winning control panel (LCP) in the new series. – One drive type for the full power range! – Modular VLT® design enables fast installation of options. – Allows auto tuning of PI controllers. – Robust design and efficient monitoring make VLT® drives maintenance free. Have experts as partners Danfoss Drives’ unequalled drives experience combined with deep application knowledge makes our sales and service staff valuable partners, who are available for your support in 120 countries around the clock. 32009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=4http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=4The modular VLT® technology platform VLT® AutomationDrive, VLT® HVAC Drive and VLT® AQUA Drive are all built on the same modular platform allowing for highly customised drives mass produced, tested, and delivered from the factory. Upgrades and further options are a matter of plug-and-play. They share features and user interface. Once you know one, you know them all. Programmable options User programmable option MCO 305 for synchronising, positioning, cam control, etc. Fieldbus options Options for bus communication (Profibus, DeviceNet, CanOpen etc.), synchronisation, user programs, etc., are delivered ready to plug-and-play. Display options Danfoss Drives renowned removable Local Control Panel has an improved user interface. Choose between six built-in languages (including Chinese) or have it customised with your own. Two of the languages can be changed by the user. The info button makes the printed manual virtually redundant. Users have been involved throughout development to ensure optimum overall functionality of the drive. The user group has significantly influenced design and function of the Local Control Panel. The Automatic Motor Adaptation, the Quick Set-Up menu and the large graphic display make commissioning and operation a breeze. Choose numerical display, graphic display or no control panel. DC coil The renowned DC coil ensures very low harmonic disturbance of the power supply according to IEC-1000-3-2. Compact design. No need for external modules. Encoder and I/O options General purpose I/O. Encoder. Resolver. Relay. Hot plugable LCP The local control panel (LCP) can be plugged in or out during operation. Settings are easily transferred via the control panel from one drive to another or from a PC with MCT-10 set-up software. Control signals Specially developed spring-loaded cage clamps add to reliability and facilitate easy commissioning and service. 24 V supply 24 V supply keeps the VLT® drives logically "alive" in situations when the AC power supply is removed. RFI RFI available in the versions A1 and A2 according to the IEC 61000 and EN 61800 standards. Input mains option Various input plate configurations are available including fuses, mains switch (disconnect), or RFI filter. Input plates are field adaptable if options need to be added after the installation. Danfoss Drives received the Frost & Sullivan Award for Product Innovation 2006 for the unique VLT® AutomationDrive series. The new VLT® series local control panel (LCP) earned the international iF design award in 2004. The panel was chosen from a total of 1,003 entries from 34 countries in the category “interface in communication”. 42009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=5http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=5Enclosure Depending on the installation environment, the drive is available in three enclosure configurations: IP 00/Chassis, IP 21/NEMA 1, or IP 54/ NEMA 12. Back Channel Cooling A unique design uses a ducted back channel to pass cooling-air over heat sinks. This allows 85% of the heat losses to be exhausted directly outside of the enclosure with minimal air passing through the electronics area. This dramatically reduces temperature rise and contamination of the electronic components, improving reliability and prolonging life. There is a IP 54 seal between the back channel cooling duct and the electronics area of the drive. Conformal coating Conformal coated electronic components are standard per IEC 60721-3-3, class 3C2. For harsh and aggressive environments, coating as per IEC 60721-3-3, class 3C3 is an option. Corrosive resistant As an option, the back channel cooling duct work and heat sinks can be ordered with corrosion protection for installations in harsh environments, such as in salt-air environments near the ocean. Safety The new VLT® series can be ordered with safe stop functionality suitable for category 3 installations according to EN 954-1. This feature prevents the drive from starting unintentionally. Modular Construction and Ease of Maintenance All components are easily accessible from the front of the drive allowing for ease of maintenance and side-byside mounting of drives. The drive is constructed with a modular approach allowing for the easy replacement of modular sub-assemblies. 52009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=6http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=6Efficient high power drives Efficiency is vital for high power drives Efficiency was essential when Danfoss developers designed the high power drives. The electronical design and the quality of the components makes for unsurpassed energy efficiency. VLT® drives passes 98% of the supplied electrical energy on to its motor. Only aprox. 2 % is left in the power electronics as heat to be removed. Energy is saved, and electronics last longer because they are not exposed to high ambient temperatures. Optimises motor efficiency The VLT® feature Automatic Energy Optimisation vector technology ensures maximum magnetification of the motor, minimising passive, damaging currents and flux in the motor. Heat losses within cabinet (0.3%) Heat loss exhausted externally from cabinet (1.7%) Excess heat (2%) Utilised energy (98%) This means that maximum electrical power provided through the drive is exploited in the application. Eliminate harmonic distortion Danfoss active filters identify harmonic distortion from non-linear loads and injects counter phased harmonic and reactive currents to re-establish optimal sinusoidal power and a power factor = 1. The modular build-up offers the same characteristics as the VLT® high power family, including high energy efficiency, user-friendly operation, back channel cooling and high enclosure grades. Danfoss active filters can compensate individual VLT® drives as a compact integrated solution or be installed as a compact stand alone solution at a common point of coupling compensating several loads simultaneously. Danfoss active filters can operate at medium voltage level by means of a step down transformer. Central compensation M 3Grid M 3Group compensation Individual compensation M 3- M 3- M 3- 62009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=7http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=7Intelligent heat management It is vital for reliable operation that excess heat is effectively removed from the drive, the cabinet and sometimes even from the building. The intelligent heat management of VLT® drives removes 85% of the heat losses via finned heat sinks which transfer the heat to the back channel cooling air. The heated air is then either exhausted directly into the control room or it can directly removed from the building. The remaining 15% of heat losses are removed from the control electronics area using lower volume door fans. This reduces contamination of the control electronics area resulting in longer life and higher reliability. The excess heat is either dispersed into the control room or it is directly removed from the building. An optional back channel cooling duct kit is available to aid in the installation of IP 00 chassis mount drives into Rittal TS8 enclosures. Efficient heat sink cooling is a principle applied to the whole VLT® product range. A smart, dedicated back channel cooling duct kit allows IP 00 chassis style drive enclosures to be mounted in Rittal cabinets so cool air removes 85% of excess heat without contact to the electronics. An example On a 6 meter wall you can place 10 drives providing 6.3 MW (at 690 V) or 4.5 MW (at 400 V). The process heat from these drives is 126/90 kW. Mounted on an outside wall, leading the back channel cooling air directly to the outside, only 19/13.5 kW is dispersed inside the room. 72009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=8http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=8Smallest drives in their class VLT® drives are among the smallest within their power range, and have all options built in and tested from factory. VLT® high power drives are designed for full access from the front. Just open the cabinet door, and all components can be reached without demounting the drive – even if it is mounted side-by-side with zero distance to the neighbouring drives. To know one is to know all VLT® high power drives share their unsurpassed flexibility, reliability, intelligent features and renown user-friendliness with the rest of the VLT® family. User interface, power connections and signal terminals are similar, so the VLT® drives concept is the same all over the plant. To disconnect control signal wires, simply unplug the terminal blocks. The fieldbus option ready to plug in beneath the front panel. It can be turned upside down if you’d rather have the cable on top. Coated control boards are avilable for harsh environments. 82009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=9http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=9Current and power ratings 400 VAC (380 – 440 VAC) Normal Overload IN Amps 212 260 315 395 480 600 658 745 800 880 990 1120 1260 1460 1720 PN kW 110 132 160 200 250 315 355 400 450 500 560 630 710 800 1000 High Overload IH Amps 177 212 260 315 395 480 600 658 695 800 880 990 1120 1260 1460 PH kW 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 Frame Size D1/D3 D1/D3 D2/D4 D2/D4 D2/D4 E1/E2 E1/E2 E1/E2 E1/E2 F1/F3 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 Normal Overload IN Amps 190 240 302 361 443 540 590 678 730 780 890 1050 1160 1380 1530 PN HP 150 200 250 300 350 450 500 550/600 600 650 750 900 1000 1200 1350 460 VAC (441 – 500 VAC) High Overload IH Amps 160 190 240 302 361 443 540 590 678 730 780 890 1050 1160 1380 PH HP 125 150 200 250 300 350 450 500 550 600 650 750 900 1000 1200 Frame Size D1/D3 D1/D3 D2/D4 D2/D4 D2/D4 E1/E2 E1/E2 E1/E2 E1/E2 F1/F3 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 690 VAC (551 – 690 VAC) Normal Overload IN Amps 54 73 86 108 131 155 192 242 290 344 400 450 500 570 630 730 850 945 1060 1260 PN kW 45 55 75 90 110 132 160 200 250 315 400 450 500 560 630 710 800 900 1000 1200 High Overload IH Amps 46 54 73 86 108 131 155 192 242 290 344 380 410 500 570 630 730 850 945 1060 PH kW 37 45 55 75 90 110 132 160 200 250 315 355 400 500 560 630 710 800 900 1000 Frame Size D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D2/D4 D2/D4 D2/D4 D2/D4 E1/E2 E1/E2 E1/E2 E1/E2 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 Normal Overload IN Amps 54 73 86 108 131 155 192 242 290 344 400 450 500 570 630 730 850 945 1060 1260 575 VAC (551 – 690 VAC) High Overload IH Amps 46 54 73 86 108 131 155 192 242 290 344 380 410 500 570 630 730 850 945 1060 PH HP 40 50 60 75 100 125 150 200 250 300 350 400 400 500 600 650 750 950 1050 1150 Frame Size D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D1/D3 D2/D4 D2/D4 D2/D4 D2/D4 E1/E2 E1/E2 E1/E2 E1/E2 F1/F3 F1/F3 F1/F3 F2/F4 F2/F4 PN HP 50 60 75 100 125 150 200 250 300 350 400 450 500 600 650 750 950 1050 1150 1350 IN Amps = Continuous output current with normal overload (110%) PN kW = Typical shaft output with Normal overload in kilowatts PN HP = Typical shaft output with Normal overload in horse power Intermittent duty rated for 110% of continuous current for normal overload (for 60 sec). IH Amps = Continuous output current with high overload (150%) PH kW = Typical shaft output with high overload in kilowatts PH HP = Typical shaft output with High Overload in horse power Intermittent duty rated for 150% of continuous current for high overload (for 60 sec). IP 21 (NEMA 1) and IP 54 (NEMA 12) Enclosures Dimensions Frame D1 D2 E1 F1 F3 F2 F4 Height mm inches 1209 47.6 1589 62.6 2000 78.7 2204 86.8 2204 86.8 2204 86.8 2204 86.8 Width mm inches 420 16.5 420 16.5 600 23.6 1400 55.1 2000 78.7 1800 70.9 2400 94.5 mm 380 380 494 606 606 606 606 Depth inches 15.0 15.0 19.4 23.9 23.9 23.9 23.9 VLT® AutomationDrive CanOpen Smart Logic Controller Built in DC coils Profibus DP/V1 DeviceNet Modbus RTU EtherNet Digital I/O, incremental encoder, absolut encoder, Sin/Cos encoder, resolver, application specific menues, preventive maintenence scheduling VLT® AQUA Drive VLT® HVAC Drive BACNet Chassis IP 00 Dimensions Frame D3 D4 E2 Height mm inches 1046 41.2 1327 52.2 1547 60.9 mm 408 408 585 Width inches 16.1 16.1 23.0 mm 375 375 498 Depth inches 14.8 14.8 19.6 Max. motor cable length Screened.150 m (500 feet) Unscreened .300 m (1000 feet) Ambient Temperature (see design guide for temperature derating curves to 55˚ C max) High Overload: -10˚ C to 45˚ C maximum with 40˚ C 24-hour average maximum Normal Overload: -10˚ C to 40˚ C maximum with 35˚ C 24-hour average maximum 92009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=10http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=10Products VLT® AutomationDrive An extremely flexible and costeffective drive suitable for all industry applications – from simple speed control to dynamic servo applications. VLT® HVAC Drive The VLT® HVAC Drive continues Danfoss leadership in dedicated HVAC features and applications for drives. Advancements in energy monitoring, trending, system maintenance and operation are combined with a modular platform to make the drive “child’s play” to operate. VLT® AQUA Drive VLT® AQUA Drive is the perfect match for pumps and blowers in modern water and wastewater systems. VLT® Harmonic Filter AHF 005/010 Easily & Effective Harmonic distortion reduction by connecting the AHF 005/010 harmonic filter in front of a Danfoss frequency converter. • • • • • • AHF 005 reduces total harmonic current distortion to 5% AHF 010 reduces total harmonic current distortion to 10% Small compact housing that fits into a panel Easy to use in retrofit applications User-friendly start-up – no adjustment necessary No routine maintenance required Sine-wave and dU/dt Filters Sine-wave and dU/de filters reduce motor insulation stress and switching acoustic noise from the motor. Bearing currents are also reduced, especially in larger motors. dU/dt filters cut-off frequencies above the switching frequency on the motor terminal phase-to-phase voltage. Range 3 x 200 – 500 V 3 x 525 – 690 V Advantages: • Protects the motor against dU/dt stress which prolongs the lifetime • Lower the frequency depending losses in the motor, eddy current losses and stray flux losses • Diminishing acoustic switching noise on the motor • Reduces semi conduct losses in the drive with long motor cables • Decrease electromagnetic radiated emissions on unshielded motor cables • Reduce voltage peaks • Reduce electrical discharges in the motor construction thus prolonged bearing life time VLT® Advanced Active Filter AAF 004 Danfoss active filters are a flexible solution for both harmonics mitigation and power factor correction. Built on our drive platform and extensive knowledge in controls, the active filter offers a reliable and user friendly solution. Range: 190-500A@400V 140-365A@600V – higher by paralleling The perfect solution for • Restoring weak networks • Increasing network capacity • Increasing generator power • Meeting compact retrofit demands • Securing sensitive environments • Utilising energy savings MAKING MODERN LIVING POSSIBLE VLT® Motion Control Tool MCT10 For managing drive parameters in systems the new Motion Control Tool MCT10 is the perfect tool to handle all drive-related data. The MCT10 offers you: • Project orientation, one file that contains all parameters settings plus user-defined documents • Explorer like view, gives the user a low learning curve • VLT® Motion Control Tool offers programming of synchronisation and positioning in same environment: one PC tool for all tasks • Online and offline commissioning • Support of different interfaces RS485, RS232, USB and Profibus (plus more to come) • Import of drive setting from Windows and DOS version of Dialog • Internet download: www.danfoss. com/drives VLT® Set-up Software VLT® Set-up Software VLT® Motion Control Tools VLT® Motion Control Tools © Da nf os sA /S Release 2.3.1 20 0 6 -0 Release 2.3.1 9A ll tr ade mark s in ctive respe this mat erial are property of the ies. pan com All r ig d. ve er res hts VLT® Energy Box – comprehensive energy analysis tool, shows the drive payback time MCT 31 – harmonics calculations tool 102009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=11http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=11Service you can rely on 24/7 – around the world Sales and Service Contacts worldwide Helping to optimise your productivity, improve your maintenance, and manage your finances. • 24/7 availability • Local hotlines, local language and local stock The Danfoss service organisation is present in more than 100 countries. It is ready to respond whenever and wherever you need, around the clock, 7 days a week. Find your local expert team on www.danfoss.com/drives Service features • 24/7 availability • Hotline • Onsite-repair • Certified repair with warranty • Start-up and commissioning • Application experts • Training • Harmonic survey • Preventive inspection • Optimisation and retrofit • Installed base evaluation • Stock maintenance and consignment • Extended warranty • Agreed response time • Fixed repair and maintenance cost Benefits – The base for efficient use of your resources and Danfoss Drives assets – Quick response time – Reduced impact on production – More reliable production – Improved maintenance – Increased performance with on-time failure free operation – Optimise performance – Reduced lifecycle cost – Trained resources for optimal design and maintenance – Prevent failure – Optimise performance – Reduce downtime – Lower maintenance cost – Life-cycle optimisation – Reduced capital and space bindings – Optimised availability – Optimised availability with effective finance planning – Predictable budget for repair cost – Minimising downtime – Effective finance planning for maintenance – Long-term finance planning for technology upgrade of drives Pick your dedicated solution from the VLT® service menu: Keep you running • Current drives update • Commissioning and regular adjustments • Preventive maintenance • Drives Upgrade Program Keep you fit • Training • Stock maintenance & consignment • Harmonic Survey • Environmental Disposal Fix your costs • Fixed Price • Post warranty agreement • Transport insurance • Response time 112009-07-12T13:12:15+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=12http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/VLTHighpowerBrochure/?Page=12What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s first mass produced variable speed drive for AC motors – and named it VLT®. Two thousand employees develop, manufacture, sell and service drives and softstarters in more than one hundred countries, focused only on drives and softstarters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and configuration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the benefits of the latest features. Rely on the experts We take responsibility for every element in our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee for reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Environmentally responsible VLT® products are manufactured with respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard. All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One year’s energy savings from VLT® drives will save the energy equivalent to the energy production from a power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. DKDD.PB.55.B2.02 VLT® is a trademark of Danfoss A/S Produced by KKM 2008.012009-07-12T13:12:15+02:00