http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/RSS.ashxDanfoss Drives PagesTue, 01 Sep 2009 13:21:01 +0200http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=1http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=1MAKING MODERN LIVING POSSIBLE New N ew p photo hoto VLT® AutomationDrive Selection Guide2009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=2http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=2The modular VLT® AutomationDrive FC 300 VLT® AutomationDrive allows for mass production of highly customised drives 6 1 2 7 6 8 3 5 8 10 9 11 7 10 5 3 4 1 One drive – two performance levels Use the FC 301 version for standard needs and the FC 302 version for applications that need greater functionality and dynamic response. Enclosure The drive meets requirements for enclosure class IP 20/Chassis. Optional IP 21/NEMA 1, IP 55/ NEMA 12, IP 54/NEMA 12 or IP 66. 2 EMC and Network effects All versions of VLT® AutomationDrive comply as standard with EMC limits A1 and A2 according to the EN 55011 norm. The standard integrated DC coils also ensure low harmonic load on the network according to EN 61000-3-12 and increase the lifespan of the dc link capacitors. 5 Control terminals Specially developed spring-loaded cage clamps enhance reliability and facilitate easy commissioning and service. Programmable option Free-programmable MCO 305 option for synchronisation, positioning, cam control, center winding and more. Fieldbus option Options for bus communication (Profibus DPV1, DeviceNet, CANopen, EtherNet/IP etc.), synchronisation, user programs, etc., are delivered ready to plug-and-play. I/O extensions A host of I/O options are available – factory mounted or as retrofit: • General purpose I/O • Cl Encoder • Resolver • Relay options • ATEX • Safe interface 6 7 3 Conformal coating The electronic components are, as standard, coated as per IEC 60721-3-3, class 3C2. For harsh and aggressive environments, coating as per IEC 60721-3-3, class 3C3 is available. Removable fan Like most of the elements, the fan can be quickly removed and remounted for easy cleaning. 8 4 22009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=3http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=39 Display options Danfoss Drives’ removable Local Control Panel is now available in 28 languages. Six of these are built-in (including Chinese), two of the languages can be changed by the user. The info button makes the printed manual virtually redundant. Alternatively the drive can be commissioned via the built-in USB/RS485 connection or a fieldbus from the VLT® set-up software MCT 10. The Automatic Motor Adaptation, Quick Set-Up menu and large graphic display make commissioning and operation a breeze. Your choice of numerical display, graphical display or blind cover. 10 24 V The 24 V supply keeps the VLT® AutomationDrive logic “alive” when the AC mains is removed. Safety The VLT® AutomationDrive FC 302 comes standard with safe stop functionality. The solution is approved by authorities for category 3 installations in accordance with EN 954-1 and SIL2/IEC 61508. This feature prevents the drive from starting unintendly. Enhanced safety features are available as options. Built-in Smart Logic Controller The Smart Logic Controller is a simple but clever way to keep your drive, motor and application working together. The controller monitors a specified event. When an event occurs, the controller triggers a specified act and starts monitoring the next event continuing for up to 20 steps before returning to step one. 11 Mains switch option This switch interrupts the mains supply and has a free useable auxiliary contact. Danfoss Drives received the Frost & Sullivan Award for Product Innovation 2006 for the unique VLT® AutomationDrive series. Intelligent heat management Cooling can take place in various ways for different benefits Total separation between cooling air and electronics allows for solutions where heat is removed from outside of the cabinets. With VLT® AutomationDrive, a flanged heat sink kit is available for mounting the drive in the backplate of a cabinet. Forced convection cooling A fan blows cold air through the cooling ribs of the aluminium base. The channel is easily cleaned without touching the electronics. Cold plate cooling External cooling is possible through the back side of the aluminium base. Users can order all facilities simply by defining it on the code string. You will receive a fully assembled and tested device. If needed, many options can be ordered to retrofit later. 32009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=4http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=4Just one drive series to run an entire production line VLT® AutomationDrive FC 302 runs permanent magnet motors A VLT® AutomationDrive FC 301 operating a conveyor belt at constant speed is based on the same platform as a VLT® AutomationDrive FC 302 for positioning and synchronising to control hoists with changing loads. VLT® AutomationDrive FC 302 exploits the full potential of permanent magnet motors in high dynamic applications. Fast processors enable it to precisely control position, acceleration and torque – with or without encoder feedback. The VLT® AutomationDrive FC 300 is a single drive concept that controls all operations from standard to servo motors on any machine or production line. The standard version covers a wide range of functions such as PLC functionality, automatic fine-tuning of motor control and self-analysis of performance. The VLT® AutomationDrive FC 301 holds many excellent features like VVC+ vector control, Automatic Motor Adaptation, PID controller and/or RS485-/USB connection. The variant FC 302 has higher performance such as faster response times, servo-performance with Fluxvector control and additional I/O options. You will find a comparison between the versions on page 13 in this booklet. Both versions are equipped with user friendly control panels, spring loaded cage clamps and housing designs. Nearly all options are available for both performance levels. All supply voltages The VLT® AutomationDrive series covers the power range from 0.25 to 1400 kW. It supports supply voltages in the ranges 200, 380 – 480/500 V, 525 – 600 V and 690 V. Also, operation in special network grids such as IT Net is possible. The fieldbus option ready to plug in beneath the front panel. It can be turned upside down if you prefer to have the cable on top. The VLT® AutomationDrive is controlled locally via a control panel. This is plugged in directly or connected via a cable. Large selection of encoder interfaces: HTL/TTL incremental, with Resolver or SinCos HIPERFACE, SSI or EnDat absolute encoders. 42009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=5http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=5One wire safety The VLT® AutomationDrive FC 302 comes as standard with safe stop functionality suitable for category 3 installations as defined by EN 954-1 and SIL 2/IEC 61508. This feature prevents a drive from starting accidentally. This is crucial for applications where preventing unintended starts are of vital importance. The FC 302 terminal 37 can be used as “safe coast” for this purpose – the stop function satisfies stop category 0 EN 60204-1. Expensive and bulky external components can be omitted, wiring simplified, and down-time minimised with this solution. And the safety signals can be transferred via discrete signals wiring (in compact machinery) or safe bus communication (in extended manufacturing plants). The coupling of the Pilz safety relay and VLT® AutomationDrive is perfect to obtain safe stop category 1, because VLT® AutomationDrive is approved for safety category 3 applications. Omissible Before After Two contactors and a timer can be omitted in safety installations due to the safety functionality in VLT® AutomationDrive The electrical connection is extremely simple – just one wire VLT® AutomationDrive is approved for providing safe stop in category 3 installations without the need for feedback signals from the drive to the safety relay. The modular security concept of the VLT® AutomationDrive Platform VLT® AutomationDrive is prepared for the future, prepared to adapt additional security features. Special security options are being prepared. Hazardous situations are avoided without interrupting the mains supply. Terminal 37 can be used as “safe coast” for safe stop – the stop function satisfies stop category 0 EN 60204-1. Security-related elements can be switched directly to the FC 300. 52009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=6http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=6Perfect for all conditions VLT® drives are available in IP 20 enclosures, optimised for installation in panels The installation volume and/or the mounting surface are reduced by up to 60% compared with the previous series. The service sections nevertheless fulfil the highest requirements even for applications with high overload, long motor cables and ambient temperatures up to 50° C (55° C with derating). Optimised design Optimised efficiency and intelligent cooling technology make the compact and service-friendly design possible. Even equipment such as EMC filters, harmonics suppression and brake modules are integrated in the enclosure. Save installation time The IP 20 series is designed for easy accessibility and time-saving installation. Mechanical fastening points are easy to access from the front even with automatic tools. All terminals are sufficiently dimensioned and clearly marked. One needs only loosen a few screws to get to the terminals. Accessories for bonding of screened cables are included. The compact enclosures are easier to install. This is important especially within existing installations with poor accessibility. Modular and fully compatible The IP 20 enclosed series completes the enclosure program of the modular VLT® series with IP 21, IP 55 and IP 66 enclosures. They all support completely the modular platform of the VLT® series. An extensive range of options and accessories is available, optimising the drive for the respective application. Optimised EMC performance VLT® AutomationDrive meets the product standard EN 61800-3 regarding EMC without additional external components – even with long motor cables – and corresponds to the EMC guidelines 2004/108/EC. Therefore it behaves extremely well compared to other drives. Even more important for practical use is compliance with the environment standard EN 55011, Class B (residential) and Class A1 (industrial area). This ensures reliable plant operation through full compliance with all EMC requirements and product standard prescribed warnings and restrictions. On the power side, integrated chokes minimise the network effects drastically and thus keep within the limits of EN 61000-3-12. The fully dimensioned intermediate circuit makes the VLT® AutomationDrive stable and highly dynamic even with short supply voltage drops or other poor network conditions. Limits according to EN 55011 Categories according to EN 61800-3 Comparison of limits EN 55011/61800-3 Class B C1 Class A1 C2 Class A2 C3 Exceeding class A2 C4 62009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=7http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=7High reliability even in harsh environments Because of the high-density integration, the tight housings of VLT® AutomationDrive are significantly smaller when compared with other drives of the same performance. For example, the FC drives from 3 kW to about 22 kW take up only 68% of the mounting surface required for the former VLT® 5000 up to 7.5 kW. The cables are mounted tightly through glands in the base plate. Since no additional 24 V control voltage is needed and access to the drive control can be password protected, the drive can be installed as a stand-alone device, making expensive cabinets omissible. FC 300 devices in IP55/IP66 enclosure. Also here, all components such as EMC filter and DC-DC chokes are integrated. The cables enter drop-safe from the bottom side. The VLT® AutomationDrive is also available with a mains switch option. This switch interrupts the mains supply and has a free useable auxiliary contact.“ All VLT® AutomationDrive versions have manganese phosphor rear bodies. The back of IP 66 versions is dip-coated with epoxy or polyester spray finish (60-100 μm). The cover is powder coated (80-100 μm). IP 66 enclosed drives are suitable for installation outdoor and in washdown areas. The silicone gasket is tested with different detergents so the drives withstand the harsh cleaning agents in the food & beverage industry. Cooling air is kept outside the device to prevent any pollution of the electronics. The surfaces are smooth and can easily be cleaned. Furthermore, all components such as EMC filters for Class A1/B1 according to EN 55011, as well as the DC coils, are protected inside the drive. An external watertight USB plug connected to the control card inside IP 55/66 enclosures makes USB access easy. Special mounting accessories are available to reduce costs and time for retrofitting. Spring-loaded connectors save considerable time and costs, both in reinstallation and service. Built-in circuit chokes reduce the impact on the supply network and increase the lifetime of the drive. 72009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=8http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=8Built-in Smart Logic Controller Smart Logic The Smart Logic Controller is a simple but clever way to keep your drive, motor and application working together. The controller monitors a specified event. When an event occurs, the controller triggers a specified act and starts monitoring the next event, continuing for up to 20 steps before returning to step one. The Smart Logic Controller is able to monitor any parameter that can be defined as “true” or “false”. This includes digital commands but also logic expressions, allowing even sensor outputs to influence the operation. Temperature, pressure, torque, flow, time, load, frequency, voltage and other parameters combined with the operators “>”, “<”, “=”, “and” and “or” forms logical statements. That is why Danfoss calls it a “logic” controller. And it is why you can program the controller to react to almost any event you choose. Control functions can be partially or completely performed by the drive, due to the easily defined logic functions. VLT® Motion Control Option The Motion Control Option MCO 305 is an integrated programmable motion controller. It adds even more functionality and flexibility to the drives. With the Motion Control Option, the VLT® AutomationDrive becomes an intelligent drive featuring highly accurate, dynamic motion control, synchronisation (electronic shaft), positioning and electronic CAM control. Programmability lets you implement a variety of application functions, such as monitoring and intelligent error handling. Dedicated options are pre-programmed for specific tasks: Dedicated options • VLT® Synchronizing Controller MCO 350 • VLT® Positioning Controller MCO 351 • VLT® Center Winder MCO 352 You can analyse and operate the Smart Logic Controller with the graphical LCP. To disconnect wires, simply unplug the terminal blocks. The VLT® AutomationDrive is controlled locally via a control panel. This is plugged in directly or connected via a cable to the robust Sub-D terminal – also while the drive is running. 82009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=9http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=9Easy retrofit with VLT® AutomationDrive To reduce costly downtime replacing or repairing older drives and fieldbus components, Danfoss offers a complete and sophisticated upgrading concept for the conversion of plants with widespread VLT® 3000 and VLT® 5000. The aim of this approach is to reduce storage and spare part problems, keep the expense of modifications to a minimum and make the switch to the new technology platform quick and easy. Fast conversion Sophisticated conversion kits reduce downtime, modernising existing installations. Conversion kit Conversion kits are available to facilitate exchange from earlier VLT® drives. The kit facilitates: • Mechanical adaption • Electric adaption • Parameter adaption • Profibus adaption Small footprint VLT® AutomationDrive has a compact design. All power sizes are smaller than their predecessors. No dimension has increased and volumes are typically 20% smaller. Even though the drives can still be mounted “side by side” with 0 mm clearance. The fan speed is regulated according to the temperature of the drive and can easily be removed and remounted for cleaning. To disconnect wires, simply unplug the terminal blocks. With the terminal adapter it is possible to re-use existing wiring from VLT® 3000 or VLT® 5000. 92009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=10http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=10User friendly control panel 1 – – – – – 2 Graphical display International letters and signs Displays bars and graphs Easy overview Possible to select 28 languages iF awarded design 1 2 Illumination – Relevant buttons are illuminated when active – Other LED‘s indicate the status of the drive Quick Menus – A Danfoss defined Quick Menu – A personal defined Quick Menu – A Changes Made Menu lists the parameters unique to your application – A Function Setup menu provides quick and easy setup for specific applications – A Logging menu provides access to operation history Intuitive functions – Info (“on board manual”) – Cancel (“undo”) – Alarm log (quick access) 6 5 4 Menu structure – Based on the well known matrixsystem in today’s VLT® drives – Easy shortcuts for the experienced user – Edit and operate in different setups simultaneously Other benefits – Removable during operation – Up- and download functionality – IP 65 rating when mounted in a panel door – Up to 5 different variables visible at a time – Manual speed/torque setting 3 5 3 6 4 LCP Panel mounting kit The kit lets you mount the LCP in an IP 65 cabinet front. The VLT® AutomationDrive has an awardwinning Local Control Panel and a well structured menu system that ensures fast commissioning and trouble-free operation of the many powerful functions. Three panel options: graphical, numerical, blind cover. The VLT® AutomationDrive is controlled locally via a control panel. This is plugged in directly or connected via a cable. The VLT® AutomationDrive can be remote commissioned and monitored via a USB cable or fieldbus communication. Special software is available: Wizards, Data transfer tool, VLT® Set-up Software MCT 10, and Language changer. 102009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=11http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=11VLT® Motion Control Tool MCT 10 Setup software provides easy control of details as well as a general overview of drive systems, large or small. The tool handles all drives-related data. Explorer-like interface The MCT 10 software features an explorer-like interface design and functionality to ease both use and learning of the facilities. More efficient service organisation • Scope & logging: analyse problems easily • Read out alarms, warnings and fault log in one view • Compare a saved project with an on-line drive More efficient commissioning • Off-line commissioning offsite • Save/send/mail projects anywhere • Easy fieldbus handling, multiple drives in project file. Enables service organisation to be more efficient Basic • Scope & Graph • Alarm history in saved projects • MCO 305 support • Graphical Smart Logic Controller • Graphical Timebased Actions, Preventive Maintenance and Basic Cascade Controller (FC 102/FC 202 only) • Multiple fieldbus support • VLT® 5000 to FC 302 Drive Conversion Wizard Advanced • No limitation in number of drives • Motor database • Real-time logging from drive • Sensorless pump control Fieldbusses • ProfiBus • RS485 • USB • Ethernet-TSC MCT 10 has a Windows-like design, leading to intuitive operation. Two modes Online mode In the online mode, you work with the actual setup of the drives in question. Your actions will have immediate effect on the performance of the drive(s). Project oriented In project mode you work with the drive parameters as a “virtual” setup. This allows you to adjust the whole system before you implement it into the drives and put it in action. In project mode you can set the system up even before the drives are installed. A single command will update the whole system. In case a drive is exchanged, it is easily set up to perform exactly as its predecessor. System requirements • MS Windows® NT 4.0, 2000, XP or Vista • Pentium III 350 MHz or better • 256 Mb RAM or better • 200 Mb free hard disk space • CD-ROM drive • VGA or XGA graphic adapter 112009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=12http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=12Energy saving products VLT® products and solutions contribute to environmental protection by reducing energy consumption and optimising the use of resources. Reliable and efficient automation systems from Danfoss Drives have increased companies’ productivity, saved energy and improved comfort levels. The variable speed drives sector has a huge role to play in energy conservation, providing true variable control of fans and pumps. Wherever a centrifugal fan or pump is being run damped or throttled, energy is wasted across the regulating device, creating heat or noise. In HVAC applications, substantial energy savings, even as great as 48%, have been demonstrated in the past. Reduced heat loss and better system efficiency With an efficiency of up to 98% and a power factor above 0.9, the FC inverter series performs significantly better than comparable devices. Automatic Energy Optimisation Start with high acceleration AEO-adjustment Speed Automatic load adjustment Motor voltage Motor current The figures include losses in coils and filters. Less heat loss leads to savings in the costs related to removal of the excess heat. Low stand-by consumption Speed controlled cooling and the energy saving design of the control electronics ensures low consumption at stand-by. Due to short start-up time, it is possible to de-couple the drive completely from the net. The control card can – if necessary – be kept “alive” with external 24 V supply. Energy saving change of speed Acceleration and deceleration of applications can be carefully adapted to the application needs. Optimally designed ramps ensure smooth dynamic behaviour. Automatic load adjustment The Automatic Energy Optimization (AEO) provides additional savings of up to 5%. This feature provides additional current to the motor at low speed to maintain an optimal magnetisation and efficiency. Runs high efficiency PM motors Permanent magnet motors have advantages in terms of efficiency and design. The VLT® AutomationDrive FC 302 can operate both asynchronous and PM motors – even in open loop. Common DC link For applications with long braking cycles and several axes, the use of a common DC link lowers both operating and installation costs significantly. The DC coupling between the inverter circuits means that regenerative energy from decelerating motors is reused in the other motors. 122009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=13http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=13One drive – two performance levels Special needs require special features and performance Power range 200 – 240 V [kW] Power range 380 – (480) 500 V [kW] Power range 525 – 600 V [kW] Power range 525 – 690 V [kW] IP 00 IP 20/21 (NEMA1) IP 54/IP 55 (NEMA12) IP 66 Ambient temperature °C Avg. 24 hours (IP 21) w/o de-rating VVC+ vector control Flux vector control Cable length – screened/unscreened Permanent magnet motor operation (w/wo feedback) KTY-monitoring of temperature Monitoring of over-voltage Smart Logic Control Safety function Safe Torque Off (STO – EN 61800-5-2) Galvanic isolation PELV Conformal coated PCBs (IEC 721-3-3) Removable fan RS 485 and USB-interface Graphical/numerical control panel (LCP 102/101) Up/download of settings from LCP (LCP 102) Info/Help function (LCP 102) 28 languages built-in Password protection Personal menu (macro) Pluggable control terminals Analogue input (changeable) Analogue output resolution Programmable digital input Programmable digital output changeable Programmable Relay Output Process PID control Flying start – catch spinning motor Automatic Energy Optimization (AEO) Precise Start/Stop Number of fixed parameter sets Digital motor potentiometer Integrated motor database Programmable power drop procedure Options: Profibus, DeviceNet, CANopen, EtherNet/IP, PROFInet MCB 101 – Extended input/outputs MCB 102 – Encoder option MCB 103 – Resolver option MCB 105 – Relay option MCB 108 – Safe PLC interface MCB 112 – ATEX- PTC-monitoring MCO 305 – Motion Control Option MCB 107 – External 24 V supply FC 301 (A1-Enclosure) 0.25 – 1.5 0.37 – 1.5 – – – √ – – 50° C √ 25/50 m – √ √ √ Option √ Standard √ √ Option √ √ √ √ √ √ 0 . +10 V 12 bit 5(4) 1 1 √ √ √ √ 8/32 √ √ √ √ √ √ √ √ √ – – – FC 301 0.25 – 37 0.37 – 75 – – √ √ √ √ 50° C √ 50/75 m – √ √ √ – √ Standard √ √ Option √ √ √ √ √ √ 0 . +10 V 12 bit 5 (4) 1 1 √ √ √ √ 8/32 √ √ √ √ √ √ √ √ √ – √ √ FC 302 0.25 – 37 0.37 – 1100 0.75 – 7.5 11 – 1000 √ √ √ √ 50° C √ √ 150/300 m √ √ √ √ √ √ Standard √ √ Option √ √ √ √ √ √ -10 . +10 V 12 bit 6 (4) 2 2 √ √ √ √ 8/32 √ √ √ √ √ √ √ √ √ √ √ √ 132009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=14http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=14Specifications (Basic unit without extensions) Main supply (L1, L2, L3) Supply voltage Supply voltage Supply voltage Supply voltage Supply frequency Displacement power factor (cos ф) near unity Harmonic disturbance Output data (U, V, W) Output voltage Output frequency Switching on output Ramp times Digital inputs Programmable digital inputs Changeable to digital output Logic Voltage level Maximum voltage on input Input resistance, Ri Scan interval Analogue inputs Analogue inputs Modes Voltage level Current level Accuracy of analogue inputs Pulse/encoder inputs Programmable pulse/encoder inputs Voltage level Pulse input accuracy (0.1 - 1 kHz) Encoder input accuracy (1 – 110 kHz) Digital output Programmable digital/pulse outputs Voltage level at digital/frequency output Max. output current (sink or source) Maximum output frequency at frequency output Accuracy on frequency output FC 301 380 – 480 V ±10% FC 302 380 – 500 V ±10% 525 – 600 V ±10% 525 – 690 V ±10% 50/60 Hz > 0.98 Analogue output Programmable analogue outputs Current range at analogue output Max. load to common at analogue output (clamp 30) Accuracy on analogue output Control card USB interface USB plug RS485 interface Max. load (10 V) Max. load (24 V) Relay output Programmable relay outputs Max. terminal load (AC) on 1-3 (break), 1-2 (make), 4-6 (break) power card Max. terminal load (AC) on 4-5 (make) power card FC 301 1 0/4 – 20 mA 500 Ω FC 302 200 – 240 V ±10% Max. error: 1% of full scale FC 301 FC 302 Meets EN 61000-3-12 FC 301 0.2-1000 Hz Unlimited 0.02-3600 sec. FC 301 4(5) > 5 1 (terminal 27) PNP or NPN 0 – 24 V DC 28 V DC Approx. 4 kΩ 5 ms FC 301 2 Voltage or current 0 to +10 V (scaleable) -10 to +10 V (scaleable) 1 ms FC 302 FC 302 4(6) > 6 2 (terminal 27, 29) FC 302 0-1000 Hz 1.1 (Full Speed) Type “B” Up to 115 kBaud 15 mA 130 mA FC 301 1 240 V AC, 2 A 200 mA FC 302 2 0 – 100% of supply voltage 400 V AC, 2 A Min. terminal load on 1-3 (break), 1-2 (make), 4-6 (break), 4-5 (make) power card Surroundings/external Enclosure Vibration test Max. relative humidity Aggressive environment (IEC 721-3-3) Ambient temperature Galvanic isolation of all 24 V DC 10 mA, 24 V AC 20 mA FC 301 FC 302 IP00, IP20, IP21, IP54, IP55, IP66 1.0 g (D-enclosure: 0.7 g) 5% – 95% (IEC 721-3-3; Class 3C3 (non-condensing) during operation Uncoated class 3C2, optional coated class 3C3 Max. 50° C I/O supplies according to PELV 0/4 to 20 mA (scaleable) Max. error: 0.5% of full scale FC 301 2/1 0 – 24 V DC (PNP positive logic) Max. error: 0.1% of full scale Max. error: 0.05% of full scale 32 (A), 33 (B) and 18 (Z) FC 301 1 0 – 24 V DC 40 mA 0 to 32 kHz Max. error: 0.1% of full scale FC 302 2 FC 302 Protection mode for longest possible up-time • Electronic thermal motor protection against overload • Temperature monitoring of the heat sink ensures that the FC 300 cuts out if the temperature reaches 100 °C • The FC 300 is protected against short-circuits on motor terminals U, V, W • The FC 300 is protected against earth fault on motor terminals U, V, W • Protection against mains phase loss Global Marine 142009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=15http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=15Connection examples The numbers represent the terminals on the drive. (1) (1) (2) *(1) Not FC 301 *(2) Standard for FC 302 – and for FC 301, when delivered in A1 enclosure. The diagram shows the port terminals of the FC 301 and FC 302. Additional options will expand the number of terminals. The numbers indicated refer to the terminal numbers of the drives. Brake resistance (terminals 81 and 82) and intermediate circuit connection (terminals 88 and 89) must be specified when configuring/ordering. Users can set the mode of the analogue inputs 53 and 54 using the S201 and S202 switches. All FC 301/302 have an RS485 and a USB interface as standard. The RS485 terminations are integrated in the drive (S801). The drive can be equipped with a fieldbus option if necessary. To switch from NPN to PNP logic for the digital signals, use parameter 5-00. 152009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=16http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=16Power, currents and enclosures T2 200 – 240 V (@ 200/240 V) IP 55/IP 66 [kW] FC 300 PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 5.5 7.5 24.2 30.8 7.5 11 30.8 46.2 11 15 46.2 59.4 15 18.5 59.4 74.8 18.5 22 74.8 88 22 30 88 115 30 37 115 143 37 45 143 170 B3 B1 B1 [A] IP 20 IP 21 T4/T5 380 – 440 V (@ 400V) [kW] [A] [kW] T4/T5 441 – 480 V (FC 301) 441 – 500 V (FC 302) (@ 480/500V) IP 55/IP 66 [A] IP 20 IP 21 IP00 IP54 T6 525 – 600 V (FC 302 only) (@ 575 V) IP 20 IP 21 IP 55/IP 66 [kW] [A] T7 690 V (FC 302 only) (@ 690 V) [kW] [A] IP 00 IP 21/IP 5x B2 C2 HO NO HO NO 0.25 0.37 0.55 0.75 1.1 1.5 2.2 3 3.7 1.8 2.4 3.5 4.6 6.6 7.5 10.6 12.5 16.7 HO NO HO NO HO NO HO NO HO NO HO NO HO NO HO NO 0.37 A1*/A2 0.55 A2 A5 0.75 1.1 1.5 A2 A3 A3 2.2 3 1.3 1.8 2.4 3 4.1 5.6 7.2 0.37 0.55 0.75 1.1 1.5 2.2 3 1.2 A1*/A2 1.6 2.1 2.7 3.4 4.8 6.3 A2 0.75 A2 A5 1.1 1.5 2.2 3 1.7 2.4 2.7 3.9 4.9 A3 A3 A5 4 5.5 7.5 10 13 16 4 5.5 7.5 8.2 11 14.5 A2 A2 A3 A3 A5 4 5.5 7.5 B1 6.1 9 11 B3 B1 B1 11 15 13 18 15 18.5 18 22 18.5 22 22 27 22 30 27 34 30 37 34 41 C3 C1 C1 37 45 41 52 45 55 52 62 55 75 62 83 75 90 83 100 90 110 108 131 110 132 131 155 D3 D1 132 160 155 192 A3 A3 A5 B4 B2 B2 11 15 24 32 11 15 21 27 15 18.5 32 37.5 15 18.5 27 34 C1 C1 18.5 22 37.5 44 18.5 22 34 40 22 30 44 61 22 30 40 52 30 37 61 73 30 45 52 65 37 45 73 90 45 55 65 80 45 55 90 106 55 75 80 105 55 75 106 147 75 90 105 130 75 90 147 177 90 110 130 160 90 110 177 212 110 132 160 190 110 132 212 260 132 160 190 240 132 160 260 315 160 200 240 302 160 200 315 395 200 250 302 361 D4 200 250 395 480 250 315 361 443 D3 B3 B1 11 15 18 22 15 18.5 22 27 18.5 22 27 34 C3 B4 B2 B2 22 30 34 41 B4 30 37 41 52 B2 B2 C4 C2 C2 C3 C1 C1 37 45 52 62 45 55 62 83 C2 55 75 83 100 75 90 100 131 C4 C2 C4 C2 C2 D1 D1 D2 D2 160 200 192 242 200 250 242 290 D4 D2 HO (High overload) = 160 %/60 s, NO (Normal Overload) = 110%/60 s A1*: For selection of A1 see enclosure types in the code position 4 (FC 301 only) IP 00/Chassis IP 20/Chassis IP 21/NEMA Type 1 With upgrade kit** IP 54/NEMA Type 12 IP 55/NEMA Type 12 IP 21, IP 54 or IP 55 ** MCF 101 – IP 21 Kit (upgrades from IP 20 to IP 21). See page 34 The VLT® AutomationDrive series is rated for motor performance from 0.25 to 1,400 kW with supply voltages from 200 V to 690 V. Drives for powers from 90 kW to 1,400 kW are described in the brochure “VLT® High Power Drives – Selection Guide“ (DKDD.PB.56.A1.02). 162009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=17http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=17Ordering type code for VLT® AutomationDrive [1] FC – [2] – [3] – [4] – [5] – [6] – [7] – [8] – [9] [10] [11] [12] – [13] – [14] – [15] – [16] – [17] – [18] – X – X – SXX X – [1] Application 301 VLT® AutomationDrive FC 301 302 VLT® AutomationDrive FC 302 [2] Power Size PK25 PK37 PK55 PK75 P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 See ratings data on page 16 P5K5 for power ratings P7K5 P11K P15K P18K P22K P30K P37K P45K Pxxx P200 [3] AC Line Voltage T2 3 x 200/240 V AC T4 3 x 380/480 V AC (FC 301) T5 3 x 380/500 V AC (FC 302) T6 3 x 525/600 V AC (FC 302) T7 3 x 525/690 V AC (FC 302) [4] Enclosure For cabinet mounting: E00 IP 00 (enclosure D3, D4) Z20 IP 20 (enclosure A1, FC 301 only) E20 IP 20 (enclosure A2, A3, B3, B4, C3, C4) Standalone: E21 IP 21 (enclosure B1, B2, C1, C2, D1, D2) E54 IP 54 (enclosure D1, D2) E55 IP 55 (enclosure A5, B1, B2, C1, C2) E66 IP 66 (enclosure A5, B1, B2, C1, C2) Special designs: C00 P20 E2M P21 E5M P55 IP 00 (enclosure E00 – air duct in stainless steel) IP 20 (enclosure B4, C3, C4 – rear heat sink) IP 21 (enclosure D1, D2 – protective cover) IP 21 (Enclosure as E21 – rear heat sink) IP 54 (enclosure D1, D2 – protective cover) IP 55 (enclosure as E55 – rear heat sink) [5] RFI Filter (EN 55011) H1 RFI-Filter Class A1/B H2 No RFI-Filter, Class A2 H3 RFI -Filter Class A1/B 1) H4 RFI -Filter, Class A1 2) H6 RFI -Fillter für Marine 2) HX No RFI-Filter (only 600 V) [6] Braking & Safety X No brake IGBT B Brake IGBT mounted T U Safe stop without brake 1) (FC 301 – only in A1 enclosure) With brake and Safe Stop 1) (FC 301 – only in A1 enclosure) [14] B Option (Application) BX No application option BK MCB 101 – general purpose I/O BR MCB 102 – encoder input BU MCB 103 – resolver input BP MCB 105 – relay expansion BZ MCB 108 – safety PLC interface B2 MCB 112 – ATEX-PTC thermistor [15] C0 Option (Motion Control Option) CX No motion control option C4 MCO 305/350/351 motion control, synchronising and/or positioning (see [17]) [7] Display (Local Control Panel) X Blank faceplate, no LCP installed G LCP 102 – Numeric LCP installed N LCP 101 – Graphic LCP installed [8] Conformal Coating (IEC 721-3-3) X No conformal coating (Class 3C3) C Conformal coating on all PCBs (Class 3C2) [9] Mains Input X No option 1 Mains disconnect 3 Mains disconnect and fuses 2) 5 Mains disconnect, fuses and load sharing 2) 7 Fuses 2) 8 Mains disconnect and load sharing 3) A Fuses & load sharing terminals 2) D Load sharing terminals 3) [12] LCP Language X Standard language package including English, German, French, Spanish, Danish, Italian and Finnish [16] C1 Option (Extended Relay) X No option R MCB 113 – extended relay (FC 302 only) [17] Software for Motion Control Option No motion software Note: C4 option in [15] selected with no XX motion software in [17] will require programming by a qualified individual 10 11 12 MCO 350 synchronising control software (must select C4 in position [15]) MCO 351 positioning control software (must select C4 in position [15]) MCO 352 – Center winder (Choose C4 under field [15]) [18] D Option (Control Power Backup Input) DX No DC input installed D0 MCB 107 24 VDC backup input 1) FC 301/A1 enclosures only 2) D1, D2, D3, D4 enclosures only 3) B1, B2, C1, C2 enclosures only Please beware that not all combinations are possible. Find help configuring your drive with the online configurator found under: driveconfig.danfoss.com Consult factory for other language options [13] A Option (Fieldbus) AX No fieldbus option A0 MCA 101 – Profibus DPV1 A4 MCA 104 – DeviceNet p A6 MCA 105 – CANopen CA 121 – Ethernet/IP AN MCA Based on your selection, Danfoss manufactures the desired VLT® AutomationDrive. You will receive a fully assembled frequency converter, tested under full load conditions. 172009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=18http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=18200 – 240 VAC Enclosure Typical Shaft Output Output Current Output Power Continuous (208 V) Continuous IVLT, N IP 20 IP 20 (IP 21) [kW] [A] [A] [kVA] [A] [A] [W] [mm2] ([AWG]) [A] [kg] [kg] [kg] 10 PK25 0.25 1.8 2.9 0.65 1.6 2.6 21 0.94 PK37 0.37 2.4 3.8 0.86 2.2 3.5 29 PK55 0.55 3.5 5.6 1.26 3.2 5.1 42 A1 A2 PK75 0.75 4.6 7.4 1.66 4.1 6.6 54 0.95 0.2 – 4 (24 – 10) 20 2.7 4.8 13.5 B3 B1 P5K5 P7K5 NO 7.5 30.8 33.9 11.1 28 30.8 310 0.96 44.8 371 0.96 16 (6) 63 12 23 B4 P15K HO NO 15 18.5 59.4 74.8 89.1 82.3 112 21.4 54 81 624 0.96 35 (2) 90 (3/0) 125 23.5 45 35 160 200 50 65 90 (3/0) 26.9 68 74.8 737 102 740 88 845 C1 P18K5 HO NO 22 88 96.8 31.7 80 120 874 132 31.7 127 41.4 C3 P22K HO NO 30 115 173 41.4 P30K HO NO 46.2 514 49.3 50.8 16.6 42 67.2 463 0.96 35 (2) 80 23.5 27 C4 C2 P37K HO NO 37 45 143 170 157 215 187 51.5 61.2 154 169 1636 HO NO 11 46.2 73.9 HO HO 5.5 24.2 38.7 8.7 22 35.2 239 B4 B2 P11K NO 15 59.4 65.3 21.4 54 59.4 602 – 4.9 6.6 32 A3 P1K1 1.1 6.6 10.6 2.38 5.9 9.4 63 P1K5 1.5 7.5 12.0 2.70 6.8 10.9 82 P2K2 2.2 10.6 17.0 3.82 9.5 15.2 116 0.96 P3K0 3 12.5 20.0 4.50 11.3 18.1 155 P3K7 3.7 16.7 26.7 6.00 15.0 24.0 185 Intermittent/60 s IVLT, MAX SVLT, N IL, N Rated Input Current Intermittent/60 s IL, MAX Estimated power loss at rated maximum load Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals) Max. external input (mains) fuses Weight IP 20 (A1) IP 20 (A2/A3) IP 55, IP 66 (A5) Continuous 4.7 Enclosure IP 20 IP 21, IP 55, IP 66 Intermittent [kW] [A] Continuous IVLT,N Intermittent/60 s IVLT,max [A] [kVA] [A] [A] [W] [mm ] ([AWG]) [A] [kg] [kg] 2 Typical Shaft Output Output Current Output Power Continuous (208 V) SVLT,N IL,N Rated Input Current Intermittent/60 s IL,MAX Estimated power loss at rated maximum load Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals) Max. external input (mains) fuses Weight IP 20 IP 21, IP 55, IP 66 Continuous Enclosure IP 20 IP 21, IP 55, IP 66 Intermittent Typical Shaft Output [kW] [A] Continuous IVLT,N Output Current Intermittent/60 s IVLT,max [A] Continuous [kVA] Output Power SVLT,N (208 V) Continuous IL,N [A] Rated Input Current Intermittent/60 s IL,MAX [A] Estimated power loss at rated maximum load [W] Efficiency [mm2] Max. cable cross-section (IP 20) ([AWG]) [mm2] Max. cable cross-section (IP 21, IP 55, IP 66) ([AWG]) Max. external input (mains) fuses [A] Weight IP 20 [kg] IP 21, IP 55, IP 66 [kg] HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 26.9 51.5 104 114 156 1140 1143 0.97 130 143 195 1353 1400 120 (4/0) 120 (4/0) 250 182009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=19http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=19380 – 480/500 VAC Enclosure Typical Shaft Output Output Current 380 – 440 V Output Current 441 – 480/500 V Output Power Rated Input Current 380 – 440 V Rated Input Current 441 – 480/500 V Continuous Intermittent 160%/60 s IP 20 IP 20 (IP 21) IP 55, IP 66 [kW] [A] [A] [A] [A] [kVA] [A] [A] [A] [A] [W] [mm2] ([AWG]) [A] [kg] [kg] 4.7 PK37 0.37 1.3 2.1 1.2 1.9 0.9 0.9 1.2 1.9 1.0 1.6 35 0.93 PK55 0.55 1.8 2.9 1.6 2.6 1.3 1.3 1.6 2.6 1.4 2.2 42 0.95 A1 A2 PK75 P1K1 0.75 1.1 2.4 3 3.8 4.8 2.1 2.7 3.4 4.3 1.7 2.1 1.7 2.4 2.2 2.7 3.5 4.3 1.9 2.7 3.0 4.3 46 58 0.96 A5 P1K5 P2K2 1.5 2.2 4.1 5.6 6.6 9.0 3.4 4.8 5.4 7.7 2.8 3.9 2.7 3.8 3.7 5.0 5.9 8.0 3.1 4.3 5.0 6.9 62 88 P3K0 P4K0 3 4 7.2 10 11.5 16 6.3 8.2 10.1 13.1 5.0 6.9 5.0 6.5 6.5 9.0 10.4 14.4 5.7 7.4 9.1 11.8 116 124 0.97 A3 P5K5 5.5 13 20.8 11 17.6 9.0 8.8 11.7 18.7 9.9 15.8 187 P7K5 7.5 16 25.6 14.5 23.2 11.0 11.6 14.4 23.0 13.0 20.8 255 Continuous Intermittent 160%/60 s IVLT,N IVLT,max IVLT,N IVLT,max SVLT,N IL,N IL,MAX IL,N IL,MAX 400 V 460 V Continuous Intermittent 160%/60 s Continuous Intermittent 160%/60 s Estimated power loss at rated maximum load Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals) Max. external input (mains) fuses Weight IP 20 IP 55, IP 66 0.2 – 4 (24 – 10) 10 4.8 13.5 20 32 6.6 14.2 Enclosure IP 20 IP 21, IP 55, IP 66 P11K Intermittent [kW] [A] IVLT,N IVLT,max [A] IVLT,N [A] IVLT,max [A] SVLT,N IL,N IL,MAX IL,N IL,MAX [kVA] [A] [A] [A] [A] [W] [mm2] ([AWG]) [A] [kg] [kg] HO 11 24 38.4 21 33.6 16.6 21.5 22 35.2 19 30.4 291 NO B3 B1 P15K HO 15 32 35.2 27 29.7 22.2 27.1 29 31.9 25 27.5 392 16 (6) 63 12 23 40 379 34.1 465 0.98 46.4 37.4 31 49.6 444 39.6 525 34 54.4 44 43.2 37.4 26 31.9 51.2 41.3 34 54.4 44 NO 18.5 37.5 60 48.4 HO P18K NO B4 B2 P22K HO 22.0 44 70.4 40 64 30.5 41.4 40 64 36 57.6 547 35 (2) 80 23.5 27 55 60.5 47 51.7 739 NO 30.0 61 67.1 52 57.2 42.3 Typical Shaft Output Output Current 380 – 440 V Output Current 441 – 480/500 V Output Power Rated Input Current 380 – 440 V Rated Input Current 441 – 480/500 V Continuous Intermittent 160%/60 s Continuous Intermittent 160%/60 s 400 V 460 V Continuous Intermittent 160%/60 s Continuous Intermittent 160%/60 s Estimated power loss at rated maximum load Efficiency Max. cable cross-section Max. external input (mains) fuses Weight IP 20 IP 21, IP 55, IP 66 HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 192009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=20http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=20380 – 480/500 VAC Enclosure IP 20 IP 21, IP 55, IP 66 Intermittent [kW] IVLT,N [A] IVLT,max [A] IVLT,N [A] IVLT,max [A] [kVA] SVLT,N SVLT,N [kVA] IL,N [A] IL,MAX [A] IL,N [A] IL,MAX [A] [W] [mm2] ([AWG]) [mm2] ([AWG]) [mm2] ([AWG]) [A] [kg] [kg] B4 C1 P37K HO NO C3 C4 C2 Typical Shaft Output Output Current (380 – 440 V) Continuous Intermittent/60 s Output Current (441 – 480/500 V) Continuous Intermittent/60 s Output Power Rated Input Current (380 – 440V) 400 V 460 V Continuous Intermittent/60 s Rated Input Current (441 – 480/500 V) Continuous Intermittent/60 s Estimated power loss at rated maximum load Efficiency Max. cable cross-section (IP 20, input mains terminals, motor output terminals) Max. cable cross-section (IP 20, DC Link, brake resistor terminals) Max. cable cross-section (IP 21, IP 55, IP 66) Max. external input (mains) fuses Weight IP 20 IP 21, IP 55, IP 66 P30K P45K P55K P75K HO NO HO NO HO NO HO NO 30 37 45 55 75 90 61 73 90 106 147 177 91.5 80.3 110 99 135 117 159 162 221 195 52 65 80 105 130 160 78 71.5 97.5 88 120 116 158 143 195 176 42.3 50.6 62.4 73.4 102 123 51.8 63.7 83.7 104 128 55 66 82 96 133 161 82.5 72.6 99 90.2 123 106 144 146 200 177 47 59 73 95 118 145 70.5 64.9 88.5 80.3 110 105 143 130 177 160 570 698 697 843 891 1083 1022 1384 1232 1474 0.98 0.99 150 35 (2) 50 (1) 95 (4/0) (300mcm) 35 (2) 90 (3/0) 100 23.5 45 125 35 160 50 (1) 95 (4/0) 120 (4/0) 250 50 65 Enclosure IP 21, IP 54 IP 00 Intermittent D1 D3 Typical Shaft Output Output Current (400 V) (400 V) (500 V) Continuous Continuous 400 V 460 V 500 V Continuous Continuous [kW] IVLT,N IVLT,N SVLT,N SVLT,N SVLT,N IL,N IL,N [A] [A] [A] [A] [kVA] [kVA] [kVA] [A] [A] [W] [mm2] ([AWG]) [A] [kg] [kg] Intermittent/60 s IVLT,max Intermittent/60 s IVLT,max Output Current (460/500 V) Output Power Rated Input Current (400 V) Rated Input Current (460/500 V) P90K P110 P132 HO NO HO NO HO NO 90 110 132 160 110 132 160 200 177 212 260 315 266 233 318 286 390 347 473 160 190 240 302 240 209 285 264 360 332 453 123 147 180 218 127 151 191 241 139 165 208 262 171 204 251 304 154 2641 183 3234 2995 231 3782 291 D2 D4 P160 HO NO P200 HO NO 200 250 250 315 395 480 435 593 528 361 443 397 542 487 274 333 288 353 313 384 381 463 348 427 5893 Estimated power loss at rated maximum load Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. external input (mains) fuses Weight IP 00 IP 21, IP 54 3425 4213 0.98 3910 5119 4625 2 x 70 (2 x 2/0) 300 82 96 350 91 104 400 112 125 2 x 185 (2 x 350 mcm) 500 123 136 600 138 151 HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 202009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=21http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=21525 – 600 VAC (FC 302 only) Enclosure Typical Shaft Output (575 V) Output Current Continuous (525 – 550 V) Intermittent (525 – 550 V) Continuous (551 – 600 V) Intermittent (551 – 600 V) Output Power Continuous (525 V) Continuous (575 V) Estimated power loss at rated maximum load Rated Input Current Continuous (525 – 600 V) Intermittent (525 – 600 V) Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals) Max. external input (mains) fuses Weight IP 20 IP 55, IP 66 IP 20 (IP 21) IP 55, IP 66 [kW] [A] [A] [A] [A] [kVA] [kVA] [W] [A] [A] [mm2] ([AWG]) [A] [kg] [kg] PK75 0.75 1.8 2.9 1.7 2.7 1.7 1.7 35 1.7 2.7 P1K1 1.1 2.6 4.2 2.4 3.8 2.5 2.4 50 2.4 3.8 P1K5 1.5 2.9 4.6 2.7 4.3 2.8 2.7 65 2.7 4.3 P2K2 2.2 4.1 6.6 3.9 6.2 3.9 3.9 92 4.1 6.6 A3 A5 P3K0 3 5.2 8.3 4.9 7.8 5.0 4.9 122 5.2 8.3 0.97 0.2 – 4 mm2 (24 – 10) 10 6.5 13.5 20 0.2 – 4 mm2 (24 – 10 ) 32 6.6 14.2 P4K0 4 6.4 10.2 6.1 9.8 6.1 6.1 145 5.8 9.3 P5K5 5.5 9.5 15.2 9.0 14.4 9.0 9.0 195 8.6 13.8 P7K5 7.5 11.5 18.4 11.0 17.6 11.0 11.0 261 10.4 16.6 Enclosure IP 20 IP 21, IP 55, IP 66 Intermittent [kW] [A] [A] [A] [A] [kVA] [kVA] [A] [A] [A] [A] [W] [mm ] ([AWG]) 2 Typical Shaft Output (575 V) Output Current Continuous (525-550 V) Intermittent (525-550 V) Continuous (525-600 V) Intermittent (525-600 V) Output Power Continuous (500 V) Continuous (575 V) Rated Input Current Continuous 550 V Intermittent (550 V) Continuous (575 V) Intermittent (575 V) Estimated power loss at rated maximum load Efficiency Max. cable cross-section IP 20 (input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. cable cross-section IP 21, 55, 66 (input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. external input (mains) fuses Weight IP 20 IP 21, IP 55, IP 66 C1 P11K P15K P18K5 P22K P30K HO NO HO NO HO NO HO NO HO NO 11 15 18.5 22 30 37 19 30 18 29 18.1 17.9 17.2 28 16 26 23 25 22 24 21.9 21.9 20.9 23 20 22 225 32 27 285 33 28 24 39 0.98 35 (2) 16 (6) 34 329 35 30 26.7 26.9 25.4 41 36 31 50 41 700 37 31 27 43 37 34.3 33.9 32.7 52 43 37 56 28 45 40 34 54 45 41.0 40.8 39 59 36 58 47 41 62 43 65 54 59 52 57 51.4 51.8 49 54 47 52 700 B3 B1 B4 B2 [mm2] ([AWG]) [A] [kg] [kg] 63 12 23 63 63 80 23.5 27 90 (3/0) 100 HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 212009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=22http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=22525 – 600 VAC (FC 302 only) Enclosure IP 21, IP 55, IP 66 IP 20 P37K Intermittent [kW] [A] [A] [A] [A] [kVA] [A] [A] [A] [A] [W] [mm2] ([AWG]) [mm2] ([AWG]) [mm2] ([AWG]) [A] [kg] [kg] 125 HO 37 54 81 52 78 51.4 51.8 49 74 47 70 850 NO C1 C3 P45K HO 45 65 72 62 68 61.9 61.7 59 65 56 62 85 1100 0.98 95 (4/0) 50 (1) 83 89 87 75 113 1400 100 93 91 82.9 82.7 78.9 118 105 98 96 83 125 110 NO 55 87 131 116 HO P55K NO C2 C4 P75K HO 75 105 158 100 150 100 99.6 95.3 143 91 137 1500 150 (300 mcm) 95 (4/0) NO 90 137 151 131 144 130.5 130.5 124.3 137 119 131 Typical Shaft Output (575 V) Output Current Continuous (525 – 550 V) IVLT,N Intermittent (525 – 550 V) IVLT,max Continuous (525 – 600 V) IVLT,N Intermittent (525 – 600 V) IVLT,max Output Power Continuous (550 V) SVLT,N Continuous (575 V) Rated Input Current Continuous (550 V) IL,N Intermittent (550 V) IL,MAX Continuous (575 V) IL,N Intermittent (575 V) IL,MAX Estimated power loss at rated maximum load Efficiency Max. cable cross-section (IP 20, input mains terminals, motor output terminals) Max. cable cross-section (IP 20, DC Link, brake resistor terminals) Max. cable cross-section (IP 21, 55, 66, input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. external input (mains) fuses IP 20 Weight IP 21, IP 55, IP 66 90 (3/0) 160 35 45 120 (4/0) 250 50 65 HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 222009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=23http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=23690 VAC (FC 302 only) Enclosure Typical Shaft Output (690 V) Output Current Continuous (525 – 550 V) Intermittent (525 – 550 V) Continuous (551 – 690 V) Intermittent (551 – 690 V) Output Power Continuous (550 V) Continuous (575 V) Continuous (690 V) Rated Input Current Continuous (525 – 690 V) Intermittent (525 – 690 V) Estimated power loss at rated maximum load Efficiency Max. cable cross-section (input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. external input (mains) fuses Weight B2 C2 P11K P15K P18K5 P22K P30K P37K P45K P55K P75K Intermittent HO NO HO NO HO NO HO NO HO NO HO NO HO NO HO NO HO NO [kW] 11 15 18.5 22 30 37 45 55 75 90 [A] [A] [A] [A] [kVA] [kVA] [kVA] [A] [A] [W] 14 19 23 28 36 43 54 65 87 22.4 20.9 30.4 25.3 36.8 30.8 44.8 39.6 54 47.3 64.5 59.4 81 71.5 97.5 95.7 130.5 13 18 22 27 34 41 52 62 83 20.8 19.8 28.8 24.2 35.2 29.7 43.2 37.4 51 45.1 61.5 57.2 78 68.2 93 91.3 124.5 13.3 12.9 15.5 18.1 17.9 21.5 21.9 21.9 26.3 26.7 26.9 32.3 34.3 33.9 40.6 41.0 40.8 49.0 51.4 51.8 62.1 61.9 61.7 74.1 82.9 82.7 99.2 105 115.5 100 110 100 99.6 119.5 IP 21/IP 55 15 19.5 24 29 36 49 59 71 87 99 23.2 21.5 31.2 26.4 38.4 31.9 46.4 39.6 54 53.9 72 64.9 87 78.1 105 95.7 129 108.9 228 285 335 375 480 0.98 592 720 880 1200 [mm2] ([AWG]) [A] [kg] 63 27 35 (1/0) 80 100 125 65 160 Enclosure IP 00 IP 21/IP 54 Intermittent [kW] [A] [A] [kVA] [kVA] [kVA] [A] [A] [A] [W] [mm2] ([AWG]) [A] [kg] [kg] 250 82 96 P90K HO NO 90 110 108 162 108 108 129 110 106 109 2264 131 144 131 130 157 D3 D1 P110 HO NO 132 155 197 171 154 154 185 D4 D2 P132 HO NO 160 192 233 211 191 191 229 288 266 241 241 289 245 234 240 4292 4275 P160 HO NO P200 HO NO 200 250 242 363 290 319 289 289 347 299 286 296 5156 Typical Shaft Output (690 V) Output Current Continuous (575 – 690 V) Intermittent (575 – 690 V) Output Power Continuous (550 V) Continuous (575 V) Continuous (690 V) Rated Input Current Continuous (550 V) Continuous (575 V) Continuous (690 V) Estimated power loss at rated maximum load Efficiency Max. cable cross-section IP 20 (input mains terminals, motor output terminals, brake resistor terminals, DC Link) Max. external input (mains) fuses Weight IP 00 IP 21, IP 54 130 124 128 2662 2664 158 198 151 189 155 197 3114 2953 3612 3451 0.98 2 x 70 (2 x 2/0) 315 91 104 350 2 x 185 (2 x 350 mcm) 400 112 125 123 136 HO (High overload) = 160%/60 s, NO (Normal overload) = 110%/60 s 232009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=24http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=24Dimensions VLT® AutomationDrive In mm Min. 100 Exhaust 205 (220) Exhaust ∅5 60 75 A1 Enclosures 279 Min. 100 Inlet ∅5 Inlet Rear View Depth 220 mm with A/B-Options Min. 100 Exhaust 205 (220) Exhaust ∅ 5,5 90 70 A2 Enclosures 200 190 Min. 100 Inlet 341 Inlet ∅ 5,5 Rear View Depth 220 mm with A/B-Options Min. 100 Exhaust 205 (220) Exhaust ∅ 5,5 268 130 110 A3 Enclosures 257 257 341 Min. 100 Inlet ∅ 5,5 Inlet Rear View Depth 220 mm with A/B-Options 24 2682009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=25http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=25650 In mm 480 420 Min. 200 Inlet Min. 200 Exhaust 242 242 242 Min. 100 Inlet Min. 100 Exhaust Min. 100 Inlet Min. 100 Exhaust Dimensions VLT® AutomationDrive Inlet Inlet Inlet 260 Exhaust ∅9 ∅ 6,5 ∅9 210 Rear View Rear View 454 260 200 Exhaust Exhaust A3 Gehäuse A1 Gehäuse180 ∅ 6,5 ∅9 ∅9 210 Rear View 215 624 402 25 B2 Enclosures B1 Enclosures A5 Enclosures2009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=26http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=26Dimensions VLT® AutomationDrive In mm Min. 200 Exhaust 249 (262) ∅ 6,8 Exhaust 165 140 B3 Enclosures Min. 200 Inlet 419 ∅ 6,8 Inlet Rear View Depth 262 mm with A/B-Options 231 Min. 200 Exhaust 242 Exhaust 35 ∅ 8,5 200 B4 Enclosures 495 ∅ 8,5 Rear View 272 ∅9 ∅9 Rear View 380 399 Inlet 310 Exhaust 460 Inlet 648 520 308 Min. 200 Min. 200 Inlet C1 Enclosures 680 26 Min. 200 Inlet Exhaust 5952009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=27http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=27In mm 770 370 Min. 225 Inlet Min. 225 Exhaust Min. 225 Exhaust Min. 200 Inlet Min. 200 Exhaust Min. 225 Inlet 800 36 Inlet Inlet 630 36 Dimensions VLT® AutomationDrive Inlet 334 Exhaust 488 ∅ 8,5 ∅9 ∅ 8,5 210 270 308 Rear View Rear View 521 550 335 334 Exhaust A3 Gehäuse A1 Gehäuse180 Exhaust 598 ∅9 ∅ 8,5 ∅ 8,5 334 370 330 Rear View 631 660 739 27 C4 Enclosures C3 Enclosures C2 Enclosures2009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=28http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=28Dimensions VLT® AutomationDrive In mm D1 Enclosures (Floor- or cabinet Mount) 74 765 m3/hr Min. 22 Exhaust 170 m3/hr 420 1166 1209 981 Min. 225 Inlet 310 163 380 417 Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm to height) 72 420 765 m3/hr Min. 225 Exhaust 170 m3/hr D2 Enclosures (Floor- or cabinet Mount) 1362 1589 1547 157 Min. 225 Inlet 423 380 417 Optional pedestal 176F1827 available for stand-alone floor mount installations (adds 200 mm to height) Drives shown with optional disconnect switch 282009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=29http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=29Dimensions VLT® AutomationDrive In mm 66 408 765 m3/hr Min. 225 Exhaust 255 m3/hr 1046 818 997 147 157 Min. 225 Inlet 375 417 66 765 m3/hr Min. 225 Exhaust 255 m3/hr 408 1327 1099 1280 161 Min. 225 Inlet 151 375 417 Drives shown with optional disconnect switch 29 D4 Enclosures (C abinet Mount) A3 Gehäuse D3 Enclosures (Cabinet Mount) A1 Gehäuse1802009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=30http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=30VLT® AutomationDrive Options Typecode Position A VLT® PROFIBUS DP V1 MCA 101 • PROFIBUS DP V1 gives you wide compatibility, a high level of availability, support for all major PLC vendors, and compatibility with future versions • Fast, efficient communication, transparent installation, advanced diagnosis and parameterisation and auto-configuration of process data via GSD-file • A-cyclic parameterisation using PROFIBUS DP V1, PROFIdrive or Danfoss FC profile state machines, PROFIBUS DP V1, Master Class 1 and 2 Ordering number 130B1100 uncoated – 130B1200 coated (Class 3C3/IEC 60721-3-3) 13 VLT® DeviceNet MCA 104 • This modern communications model offers key capabilities that let you effectively determine what information is needed and when • You will also benefit from ODVA’s strong conformance testing policies, which ensure that products are interoperable Ordering number 130B1102 uncoated – 130B1202 coated (Class 3C3/IEC 60721-3-3) 13 VLT® CANOpen MCA 105 High flexibility and low cost are two of the “cornerstones” for CANOpen. The CANOpen option for the VLT® AutomationDrive is fully equipped with both high priority access to control and status of the drive (PDO Communication) and access to all parameters through acyclic data (SDO Communication). For interoperability the option has implemented the DSP402 AC drive profile. This all guarantees standardised handling, interoperability and low cost. Ordering number 130B1103 uncoated – 130B1205 coated (Class 3C3/IEC 60721-3-3) 13 VLT® 3000 Converter MCA 113 The conversion kit is a special version of the fieldbus options that emulate the VLT® 3000 commands in the VLT® AutomationDrive. This is useful for users who want to keep the PLC program. The VLT® 3000 can then be replaced by the VLT® AutomationDrive, or the system can be expanded without costly changes to the PLC program. For upgrade to a different fieldbus, the installed converter is easily removed and replaced with a new option. This secures the investment without loss of flexibility. Available as additional option only (not factory installed) Ordering number 130B1245 – coated (Class 3C3/IEC 60721-3-3) VLT® 5000 Converter MCA 114 The conversion kit is a special version of the fieldbus options that emulate the VLT® 5000 commands in the VLT® AutomationDrive. This is useful for users who want to keep the PLC program. The VLT® 5000 can then be replaced by the VLT® AutomationDrive, or the system can be expanded without costly changes to the PLC program. For upgrade to a different fieldbus, the installed converter is easily removed and replaced with a new option. This secures the investment without loss of flexibility. The option supports DPV1. Available as additional option only (not factory installed) Ordering number 130B1246 – coated (Class 3C3/IEC 60721-3-3) VLT® EtherNet IP MCA 121 The EtherNet option is based on the newest technology available for industrial use and handles even the most demanding requirements. EtherNet/IP extends commercial off-the-shelf EtherNet to the Common Industrial Protocol (CIP™) – the same upper-layer protocol and object model found in DeviceNet. The VLT® MCA 121 offers advanced features as: • Built-in high performance switch enabling line-topology, and eliminating the need for external switches • Advanced switch and diagnoses functions • Built-in web server • E-mail client for service notification Ordering number 130B1119 uncoated – 130B1219 coated (Class 3C3 / IEC 60721-3-3) 13 Installation of options is a matter of plug-and-play 302009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=31http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=31VLT® AutomationDrive Options B VLT® General Purpose I/O MCB 101 The I/O option offers an extended number of control inputs and outputs. • 3 digital inputs 0-24 V: Logic ‘0’ < 5 V; Logic ‘1’ > 10V • 2 analogue inputs 0-10 V: Resolution 10 bit plus sign • 2 digital outputs NPN/PNP push pull • 1 analogue output 0/4-20 mA • Spring loaded connection • Separate parameter settings Ordering number 130B1125 uncoated – 130B1212 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Encoder Input MCB 102 A universal option for connection of encoder feedback from either a motor or a process. Feedback for asynchronous or brushless servo (Permanent Magnet) motors. • Encoder module supports: incremental-, SinCos-, SSI- and EnDat interfaces • Power supply for encoders • RS422 interface • Connection to all standard 5 V incremental encoders Ordering number 130B1115 uncoated – 130B1203 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Resolver Input MCB 103 Supports resolver feedback from brushless servo motors, and feedback for flux vector controlled asynchronous motors in rough environments. • Primary voltage . 4 – 8 Vrms • Primary frequency .2.5 –15 kHz • Primary current max . 50 mA rms • Secondary input voltage . 4 Vrms • Resolution . 10 bit @ 4 Vrms input amplitude Ordering number 130B1127 uncoated – 130B1227 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Relay Option MCB 105 Lets you extend relay functions with 3 additional relay outputs. Max. terminal load: • AC-1 Resistive load . 240 V AC 2 A • AC-15 Inductive load @cos ф 0.4 .240 V AC 0.2 A • DC-1 Resistive load . 24 V DC 1 A • DC-13 Inductive load @cos ф 0.4 .24 V DC 0.1 A Min. terminal load: • DC 5 V . 10 mA • Max switch rate at rated load/min. load . 6 min-1/20 sec-1 Ordering number 130B1110 uncoated – 130B1210 coated (Class 3C3/IEC 60721-3-3) 14 VLT® Safe PLC I/O MCB 108 The FC 302 provides a safety input based on a single pole 24 V DC input. • For the majority of applications this input enables the user to implement safety in a cost-effective way. For applications that work with more advanced products like Safety PLC, Lightcurtains etc. the new Safe PLC interface enables the connection of a two wire safety link • The Safe PLC Interface allows the Safe PLC to interrupt on the plus or the minus link without interfering the sense signal of the Safe PLC Ordering number 130B1120 uncoated – 130B1220 coated (Class 3C3/IEC 60721-3-3) 14 VLT® ATEX-PTC Thermistor Card MCB 112 With the MCB 112 PTC Thermistor Card, the Danfoss VLT® AutomationDrive FC 302 offers improved monitoring of the motor condition compared to the built-in ETR function and thermistor terminal. • Protects the motor from overheating • ATEX approved for use in potentially explosive atmospheres • Uses Safe Stop function, which is approved in accordance with Cat. 3 EN954-1 Ordering number 130B1137 – coated (Class 3C3 / IEC 60721-3-3) 14 Installation of options is a matter of plug-and-play 31 Typecode Position2009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=32http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=32VLT® AutomationDrive Options Typecode Position C VLT® Motion Control MCO 305 MCO 305 is optimised for all types of positioning and synchronising applications. • Basic features: Synchronisation (electronic shaft), positioning and electronic CAM control • 2 inputs supporting both incremental and absolute encoders • 1 encoder output (virtual master function) • 10 digital inputs • 8 digital outputs • Sending and receiving data via fieldbus interface (requires fieldbus option) • PC software tools for programming and commissioning Ordering number 130B1134 uncoated – 130B1234 coated (Class 3C3/IEC 60721-3-3) 15+17 VLT® Synchronizing Control MCO 350 The Synchronizing Controller option for VLT® AutomationDrive expands the functional properties of the converter in synchronising applications. It replaces traditional mechanical solutions. • Display of actual synchronising error on frequency converter control panel • Speed synchronising • Position (angle) synchronising with or without marker correction • On-line adjustable gear ratio and adjustable position (angle) offset • Encoder output with virtual master function for synchronisation of multiple followers • Homing Ordering number 130B1152 uncoated – 130B1252 coated (Class 3C3/IEC 60721-3-3) 15+17 VLT® Positioning Control MCO 351 The Positioning Controller option offers a host of user-friendly benefits for positioning applications in many industries. They are based on a range of thought-through and innovative features. • Direct positioning via Fieldbus • Relative, absolute and touch probe positioning and marked related positioning • End limit handling (software and hardware) • Mechanical brake handling (programmable hold delay) • Error handling • Jog speed/manual operation • Home function Ordering number 130B1153 uncoated – 130B1253 coated (Class 3C3/IEC 60721-3-3) 15+17 VLT® Center Winder MCO 352 With the closed loop center winder control, material is evenly wound up regardless of the production speed. • Follows line speed • Diameter calculator adjusts winder reference • Tension PID adjusts reference Ordering number 130B1165 uncoated – 130B1265 coated (Class 3C3/IEC 60721-3-3) 15+17 VLT® Extended Relay Card MCB 113 The Extended Relay Card MCB 113 adds inputs/outputs to VLT® AutomationDrive for increased flexibility. • 7 digital inputs . 0.24 V • 2 analogue outputs. 0/4.20 mA • 4 SPDT relays • Rating of load relays . 240 V AC/2 A (Ohm) • Meets NAMUR recommendations • Galvanic isolation capability Ordering number 130B1164 uncoated – 130B1264 coated (Class 3C3/IEC 60721-3-3) 16 VLT® A/B in C Option Adapter MCF 106 The A/B in C Option Adapter allows mounting of further A and B options in the C slot • Further 2 B-options • Further an A- and a B-option (no A-option mounted in A-slot) • Limitations due to the facts that the drive cannot handle more than one fieldbus at the time, cannot handle several identical options, and that the physical layout of options can cause limitations. VLT® Relay Card MCB 105 and VLT® PTC Thermistor Card MCB 112 are not supported by the adapter and must thus only be installed in the standard slot B of the Control Card. Ordering number 130B1130 uncoated – 130B1230 coated (Class 3C3/IEC 60721-3-3) Depending on the cabinet, the retrofitting of a C-option might require appropriate mounting accessories. Please contact Danfoss. 15+17 Installation of options is a matter of plug-and-play 322009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=33http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=33VLT® AutomationDrive Options D VLT® 24 V DC Supply Option MCB 107 The option is used to connect an external DC supply to keep the control section and any installed option active when mains power is down. • Input voltage range24 V DC +/- 15% (max. 37 V in 10 sec.) • Max. input current .2.2 A • Max. cable length .75 m • Input capitance load .< 10 uF • Power-up delay .< 0.6 s • Easy to install in drives in existing machines • Keeps the control board and options active during power cuts • Keeps fieldbuses active during power cuts Ordering number 130B1108 uncoated – 130B1208 coated (Class 3C3/IEC 60721-3-3) 18 LCP LCP 102 Graphical Local Control Panel • Multi-language display • Status messages • Quick Menu for easy commissioning • Parameter setting and explanation of parameter function • Adjustment of parameters • Full parameter backup and copy function • Alarm logging • Info button – explains the function of the selected item on display • Hand-operated start/stop, or automatic mode selection • Reset function • Trend graph Ordering number 130B1107 LCP 101 Numerical Local Control Panel The numerical control panel offers an excellent MMI interface to the drive. • Status messages • Quick menu for easy commissioning • Parameter setting and adjustment • Hand-operated start/stop function or automatic mode select • Reset function Ordering number 130B1124 LCP Panel Mounting Kit For easy installation of the LCP 101 and LCP 102 in e.g. a cabinet. • IP65 (front) • Thumb screws for tool-free installation • Incl. 3 meters of cables in industry quality (also available separately) • With or without LCP operating unit • Each time easy to install Ordering number 130B1117 (Mounting kit for all LCP’s including fasteners, 3 m cable and gasket) Ordering number 130B1113 (Incl. graphical LCP, fasteners, 3 m cable and gasket) Ordering number 130B1114 (Incl. numerical LCP, fasteners and gasket) Ordering number 130B1129 (LCP front mounting IP55/IP66) – Ordering number 175Z0929 (cable only) Ordering number 130B1170 (Panel Mouting Kit for all LCP w.o. cable) Installation of options is a matter of plug-and-play 33 Typecode Position 7 7 Typecode Position2009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=34http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=34VLT® AutomationDrive Accessories Profibus Adapter Sub-D9 Connector The adapter makes linking of fieldbus connections pluggable. For use with option A. • Option to use prefabricated Profibus cabling • For retrofit Adapters for VLT® 3000 and VLT® 5000 Prefabricated terminal plates are available for simple upgrading of existing installations with VLT® 3000 and VLT® 5000 drives. • No drilling needed • No wiring faults • Shorter downtime • Security for old plants Screw terminals Screw terminals as an alternative to the standard springloaded terminals. • Pluggable • Terminal name is described Ordering number 130B1116 IP 21/Type 12 (NEMA1) Kit The IP 21/Type 12 (NEMA1) kit is used for installation of VLT® drives in dry environments. The enclosure kits are available for frame sizes A1, A2, A3, B3, B4, C3 and C4 • Supports VLT® drives from 1.1 to 90 kW • Used on standard VLT® drives with or without mounted option modules • IP 41 on top side • PG 16 and PG 21 holes for glands Ordering numbers: 130B1121 for frame size A1, 130B1122 for frame size A2, 130B1123 for frame size A3, 130B1187 for frame size B3, 130B1189 for frame size B4, 130B1191 for frame size C3, 130B1193 for frame size C4 Kit for panel through mount Mounting kit for external cooling of the heatsink for appliances with A5, B1, B2, C1 and C2 housing. • The air conditioned installation space can be reduced. • Additional cooling may be omitted • No contamination of electronics by forced ventilation • Facilitates integrated assembly • Reduced cabinet depth/less space USB Extension USB extension for IP 55 and IP 66 enclosures. Makes the USB connector available outside the drive. The USB extension is designed for mounting in a cable gland in the bottom of the drive, which makes PC communication very easy even in drives with high IP rating. USB extension for A5-B1 enclosures, 350 mm cable, ordering number 130B1155 USB extension for B2-C enclosures, 650 mm cable, ordering number130B1156 Please refer to the product and design manuals for selection and dimensioning 342009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=35http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=35VLT® AutomationDrive Accessories VLT® Brake Resistors Energy generated during braking is absorbed by the resistors, protecting electrical components from heating up. Danfoss brake resistors cover the full power range. • Quick braking of heavy loads • Braking energy is only absorbed into the brake resistor • External mounting makes it possible to use the generated heat • All necessary approvals are available VLT® Harmonic Filter AHF 005/010 MCE Easy, effective harmonic distortion reduction by connecting the AHF 005/010 harmonic filter in front of a Danfoss frequency converter. • AHF 005 reduces total harmonic current distortion to 5% • AHF 010 reduces total harmonic current distortion to 10% • Small compact housing that can be fitted into a panel • Easy to use in retrofit applications • User-friendly start-up – no adjustment necessary • No routine maintenance required VLT® Sine-Wave Filters MCC 101 Sine-wave filters are placed between the frequency converter and the motor to optimise the motor power current. It provides a sinusoidal phase-to-phase motor voltage. The filters reduce motor insulation stress, acoustic noise from the motor, and bearing currents (especially in large motors). • Reduces motor insulation stress • Reduces acoustic noise from the motor • Reduces bearing currents (especially in large motors) • Enables use of longer motor cables • Reduces losses in the motor • Prolongs service lifetime • IP 20 or IP 21 VLT® dU/dt filter MCC 102 VLT® dU/dt filters are placed between the frequency converter and the motor to eliminate very fast voltage changes. The motor terminal phase-to-phase voltage is still pulse shaped but its dU/dt values are reduced. • These filters reduce stress on the motor’s insulation and are recommended in applications with older motors, aggressive environments or frequent braking which cause increased DC link voltage. • IP 20 or IP 21 SVCD – regenerative braking Transferring the generated power from a decelerating motor back into the power supply enables braking of virtually unlimited duration. • Energy efficient braking • Self-synchronisation • DC-DC coupling of multiple drives possible • High efficiency through IGBT technology • Simple operation • Overload protection in regenerative operation Note: Missing numbers can be found in the design manual or can be delivered on request 352009-09-01T13:21:01+02:00http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=36http://danfoss.ipapercms.dk/Drives/DD/Global/Products/FC/AutomationDrive/ProductBrochure/?Page=36What VLT® is all about Danfoss Drives is the world leader among dedicated drives providers – and still gaining market share. Dedicated to drives Dedication has been a key word since 1968, when Danfoss introduced the world’s first mass produced variable speed drive for AC motors – and named it VLT®. Twenty five hundred employees develop, manufacture, sell and service drives and soft starters in more than one hundred countries, focused only on drives and soft starters. Intelligent and innovative Developers at Danfoss Drives have fully adopted modular principles in development as well as design, production and configuration. Tomorrow’s features are developed in parallel using dedicated technology platforms. This allows the development of all elements to take place in parallel, at the same time reducing time to market and ensuring that customers always enjoy the benefits of the latest features. Rely on the experts We take responsibility for every element of our products. The fact that we develop and produce our own features, hardware, software, power modules, printed circuit boards, and accessories is your guarantee of reliable products. Local backup – globally VLT® motor controllers are operating in applications all over the world and Danfoss Drives’ experts located in more than 100 countries are ready to support our customers with application advice and service wherever they may be. Danfoss Drives experts don’t stop until the customer’s drive challenges are solved. Environmentally responsible VLT® products are manufactured with respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is pre-prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certified according to ISO 14001 standard. All products fulfil the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One year’s energy savings from our annual production of VLT® drives will save the energy equivalent to the energy production from a major power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment. Danfoss Salg Danmark, Jegstrupvej 3, 8361 Hasselager. Tlf. +45 89 48 91 11, Fax. +45 89 48 93 11 • www.danfoss.dk • E-mail: danfossdk@danfoss.dk DKDD.PB.40.A1.02 VLT® is a trademark of Danfoss A/S Produced by SMC/AO 2009.022009-09-01T13:21:01+02:00